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Teledyne 300M instruction manual Span Valve Option, Zero/Span Valves Option

Models: 300M

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Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A

3.2 Span Valve (Option)

If the span valve option is installed and a source of CO span gas from the cylinder (20-25 PSIG) has been connected, the operator can check the span setpoint of the analyzer at any time by pressing the CALS button. Zero calibration should be done, as described in Section 3.1.1, through the sample port. Refer Figure 1-1,M300M FLOW DIAGRAM with cylinder span valve and AUTOZERO. The pressure/vent port should be properly vented out of the analyzer area away from the personnel.

Pressing CALS switches the Sample/Cal valve and allows the analyzer to draw pressurized cylinder span gas through the pressure/span port (refer Figure 1-3). After a few minutes the CO reading should approach to the span value. If it doesn't, the operator may press the SPAN button followed by ENTR. The expected span gas concentration may be changed by pressing the CONC button.

3.3 Zero/Span Valves (Option)

If the Zero/Span Valves option has been installed the operator can check the zero and span setpoints of the analyzer at any time by pressing the CALZ or CALS button. Refer Figure 1-1,M300M flow diagram with Zero/Span valves and AUTOZERO. Note that both zero and span gas source should be delivered at ambient pressure.

Pressing CALZ switches the Sample/Cal valve and allows the analyzer to draw zero gas through the sample port. After a few minutes the CO reading should go to zero. If it doesn't, the operator may press the ZERO button followed by ENTR.

CALS works like CALZ except that externally supplied span gas is drawn through the analyzer. After a few minutes the CO reading should approach the span level. If it doesn't, the operator may press the SPAN button, followed by ENTR. The expected span gas concentration may be changed by pressing the CONC button.

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Teledyne 300M instruction manual Span Valve Option, Zero/Span Valves Option

Contents

T-API 6565 NANCY RIDGE DRIVE SAN DIEGO, CA TOLL-FREE FAX TELMODEL 300M CARBON MONOXIDE ANALYZER 04033The analyzer should only be used for the purpose SAFETY MESSAGESand in the manner described in this manual TABLE OF CONTENTS LIST OF FIGURESLIST OF TABLES VIII3 PERFORMANCE TESTING 4 SETUP MODE5 DIAGNOSTICS 6 HANDLING WARNINGS9 ADJUSTMENTS 10 TROUBLESHOOTING8 CALIBRATION 10-111 ROUTINE MAINTENANCE 12 SPARE PARTS LISTS12-1 232 INTERFACELIST OF FIGURES LIST OF TABLES viii1.2 Warranty WARRANTY POLICY 02024c1 INTRODUCTION 1.1 PrefaceTERMS AND CONDITIONS 1.3 Principle of Operation Figure 1-1 Pneumatic Diagram 1.4 Specifications 1.5 Installation and Overview Leak check all fittings with soap solutionlift and carry the Model 300M suitable vent outside the analyzer areaPower plug must have ground lug Page Figure 1-2 Carbon Monoxide Analyzer 1-10 1.6.1 Electrical Connections 1.6 Electrical and Pneumatic Connections1.6.2 Remote Contact Closures Zero/Span Inputs 1.6.3 Status Outputs Optional1.6.4 RS-232 1.6.5 Pneumatic SystemTable 1-1 Status Outputs 1-121.6.6 Sample Gas Connection 1.6.7 Zero/Span Valve Connections1.6.8 Exhaust Connections sample gas connectionsFigure 1-4 Rear Panel Pneumatic Connections 1-141.7 Operation Verification 1-15Table 1-2 Final Test and Calibration Values 1-16Factory Installed Options Option Installed1.8 Options 1.8.1 Rack Mount With Slides1.8.2 Span Valve 1-17INTENTIONALLY BLANK 1-182.1 Key Features 2.1.3 E2ROM Backup Of Software Configuration2 OPERATION 2.1.1 CO Readout2.1.7 Password Protection Table 2-1 Password Levels2.1.5 Data Acquisition DAS 2.1.6 RS-232Interface2.2 Front Panel 2.2.1 Front Panel DisplayFigure 2-1 Model 300M Front Panel Mode Table 2-2 System ModesMeaning Test Message Table 2-3 Test MeasurementsMeaning 2.2.2 Programmable Push Buttons Table 2-4 Warning Messages2.2.3 Status LED’s Figure 2-2 Illustration of Normal DisplayState Table 2-5 Status LED’sMeaning 2-10 INTENTIONALLY BLANK3 PERFORMANCE TESTING 3.1 Manual Zero/Span Check3.1.1 Zero Check span gas into the analyzer3.1.2 Span Check 3.1.3 Dual Range Calibration 3.2 Span Valve Option 3.3 Zero/Span Valves Option3.4 Automatic Zero/Span Check see Section 4.3 and 4.4 for setting present time The programmed start time must be a minimum of5 minutes later than the present time compute the carbon monoxide readingPage Table 3-1 Calibration Controls least to be established3.7 Remote Zero/Span Check or Adjustment RS-232 3.8 Power-OnHold Off3.9 Hold Off 3-104 SETUP MODE 4.1 Setup Mode Operation4.4 Setting the Date 4.3Setting the Time-of-Day4.5 Adjusting the Clock Speed 4.6 Setting the CO Concentration Range 4.6.1 Single Range Mode SNGL4.6.2 Dual Range Mode DUAL 4.6.3 Auto Range Mode AUTO4.7 Setting the Analog Output Offset 4.8 Setting the RS-232Baud Rate4.9 Setting the Analyzer I.D 4.10 Disabling the Calibration Password4.11 Data Acquisition System DAS 4.11.1 Data Channels4.12 Software Configuration 4.13 Gas Alarms 4.13.1 Summary of Setup FunctionsTable 4-1 Setup Functions DefaultButton Sequence FunctionTable 4-1 Setup Functions Continued DefaultButton Sequence Function4-10 INTENTIONALLY BLANK5 DIAGNOSTICS 5.1 Test Measurements5.2 Diagnostic Tests Table 5-1 Diagnostic TestsTable 5-2 I/O Signals 5.2.1 Signal I/Otable continued Table 5-2 I/O Signals Continued Signaltable continued ControlTable 5-2 I/O Signals Continued Signaltable continued Control5.2.3 Electric Test 5.2.2 Analog Output TestTable 5-2 I/O Signals Continued 5.3 M300M Internal Variables Table 5-3 M300M VariablesINTENTIONALLY BLANK 6 HANDLING WARNINGS INTENTIONALLY BLANK Table 7-1 RS-232Port Setup - Front Panel 7 RS-232COMMUNICATIONS7.1 DAS Reporting Table 7-2 RS-232Message TypesPage 7.2 Warnings Command Table 7-3 RS-232Warning Message Clear CommandsWarning Message Cleared 7.3 Status/Control Table 7-4 Status ReportsTable 7-5 Control Commands when the analyzer is in the sample mode7.4 Diagnostics Table 7-6 Diagnostic CommandsTable 7-7 Diagnostic Reports the analyzer is in sample mode7.5 Test Measurements Table 7-8 Test Measurement Request Commands 7-10Command Test Measurement7.6 Viewing and Modifying Variables 7-11Table 7-9 RS-232Variable Names 7-128 CALIBRATION 8.1 Required Equipment and Gas StandardsFigure 8-1 Gas Generation System Figure 8-2 Inlet Venting Recommendations8.2 Multi-PointCalibration Qv × L = Qa × D8.2.1Procedure Page Page 8.3 Zero/Span Checking INTENTIONALLY BLANK 9.1 Power Supply Board Adjustment 9 ADJUSTMENTS9.1.1 Box Temperature Limits Figure 9-1:M300M Electrical Block Diagram 9.2 A/D - D/A Calibration Procedure the value on the voltmeter will remain constantPage To adjust analog recorder offset, see Section 9.3 Dark Current Signal Adjust Procedure9.4 Output Voltage Range Changes 9.5 Flow Readout Adjustment 9.6 DC Power Supply 9.7 CPUINTENTIONALLY BLANK 10.1 Overview 10 TROUBLESHOOTING10-1 10.2.1 Checking the Power Sub-Systems 10-210.3 Troubleshooting Using Warning Messages 10.2.2 Checking the CPU and Display10.2.3Checking the Keyboard 10-3Table 10-1 Warning Messages 10-4Warning Message Meaning10.4 Troubleshooting Using Test Function Values 10-5Table 10-2 Test Function Values 10-6Test Function Meaning10.5 Troubleshooting Dynamic Problems 10.5.1Noisy or Unstable Readings at Zero10.5.2Noisy, Unstable, or Non-LinearSpan Readings 10.5.3Slow Response to Changes in Concentration10.6.1 Troubleshooting Flow Problems 10.5.5Cannot Zero or Cannot Dynamic Zero10.5.6Cannot Span or Cannot Dynamic Span 10-8Hazardous voltages present - use caution Flow is zeroLow Flow High Flow10.6.2 Troubleshooting Temperature Problems Sample TemperatureOptical Bench Temperature Gas Filter Wheel Temperature10-11 10.6.3 Checking the V/F CardHazardous voltages present - use caution Table 10-3 V/F Board Jumpers - Factory Settings 10-1210.6.3.2 Digital to Analog Converters 10.6.3.1 Analog Inputs10-13 10.6.3.3 Digital I/O Lines 10.6.4 Checking the DC Power Supply Board10-14 10.6.5 Checking the Synchronous Demodulator Board 10-1510.6.6 Checking the Opto Interrupter Figure 10-1 Opto Pickup WaveformFigure 10-2 Detector Waveform 10-1610.6.7 Flow/Pressure Sensor 10-1710.7 Warranty/Repair Questionnaire 10-1811 ROUTINE MAINTENANCE 11.1 Model 300M Maintenance ScheduleTable 11-1 Maintenance Schedule 11-111.2Replacement of Sample Filter 11.3.1 Using a Leak Checker11.3Leak Checking Do not exceed 15 PSI of pressurethe solution may enter and contaminate the cell 11.3.2 Leak Self Testvacuum. This may cause damage to the analyzer Use only bubbles, not liquid11-4 INTENTIONALLY BLANK12.1 Spare parts for CE Mark units 12 SPARE PARTS LISTS12-1 12.2 Model 300M Expendables kit 12.3 Model 300M Spare parts kit for one unitIncludes 12-212-3 12.4 Model 300M Level 1 parts kit for ten unitsIncludes Connectors SignalCables & Adapters come in 4 general types 12-4Wiring 12-5ENABLE MODEM TRANSMISSION Troubleshooting the modem connection12-6 APPENDIX B Electrical drawing index Drawing NumberTitle 12-7