Manuals / Teledyne / Household Appliance / Carbon Monoxide Alarm

Teledyne 300M Introduction, Preface, Warranty, WARRANTY POLICY 02024c, Coverage, General

Models: 300M

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Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A

1 INTRODUCTION

1.1 Preface

Teledyne API is pleased that you have purchased the Model 300M. This manual has been designed to allow easy commissioning and operation but if we may be of assistance Teledyne API will be pleased to provide you with any support required.

The Teledyne API Model 300M keyboard/operator interface is user-friendly. We hope you will not experience any problems with the Model 300M and the built-in tests and diagnostics should allow you to quickly and easily rectify any problems you may encounter. In addition, our customer service department is always available to answer your questions.

1.2 Warranty

WARRANTY POLICY (02024c)

Prior to shipment, Teledyne API equipment is thoroughly inspected and tested. Should equipment failure occur, Teledyne API assures its customers that prompt service and support will be available.

COVERAGE

After the warranty period and throughout the equipment lifetime, Teledyne API stands ready to provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in the industry. All maintenance and the first level of field troubleshooting is to be performed by the customer.

NON-TELEDYNE API MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by Teledyne API is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturers warranty.

GENERAL

Teledyne API warrants each Product manufactured by T Teledyne API to be free from defects in material and workmanship under normal use and service for a period of one year from the date of delivery. All replacement parts and repairs are warranted for 90 days after the purchase.

If a Product fails to conform to its specifications within the warranty period, Teledyne API shall correct such defect by, in Teledyne API's discretion, repairing or replacing such defective Product or refunding the purchase price of such Product.

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Teledyne 300M Introduction, Preface, Warranty, WARRANTY POLICY 02024c, Coverage, Non-Teledyneapi Manufactured Equipment

Contents

TOLL-FREE FAX TEL T-API 6565 NANCY RIDGE DRIVE SAN DIEGO, CAMODEL 300M CARBON MONOXIDE ANALYZER 04033SAFETY MESSAGES The analyzer should only be used for the purposeand in the manner described in this manual LIST OF FIGURES TABLE OF CONTENTSLIST OF TABLES VIII4 SETUP MODE 3 PERFORMANCE TESTING5 DIAGNOSTICS 6 HANDLING WARNINGS10 TROUBLESHOOTING 9 ADJUSTMENTS8 CALIBRATION 10-112 SPARE PARTS LISTS 11 ROUTINE MAINTENANCE12-1 232 INTERFACELIST OF FIGURES viii LIST OF TABLESWARRANTY POLICY 02024c 1.2 Warranty1 INTRODUCTION 1.1 PrefaceTERMS AND CONDITIONS 1.3 Principle of Operation Figure 1-1 Pneumatic Diagram 1.4 Specifications Leak check all fittings with soap solution 1.5 Installation and Overviewlift and carry the Model 300M suitable vent outside the analyzer areaPower plug must have ground lug Page Figure 1-2 Carbon Monoxide Analyzer 1-10 1.6 Electrical and Pneumatic Connections 1.6.1 Electrical Connections1.6.2 Remote Contact Closures Zero/Span Inputs 1.6.3 Status Outputs Optional1.6.5 Pneumatic System 1.6.4 RS-232Table 1-1 Status Outputs 1-121.6.7 Zero/Span Valve Connections 1.6.6 Sample Gas Connection1.6.8 Exhaust Connections sample gas connections1-14 Figure 1-4 Rear Panel Pneumatic Connections1-15 1.7 Operation Verification1-16 Table 1-2 Final Test and Calibration ValuesFactory Installed Options Option Installed1.8.1 Rack Mount With Slides 1.8 Options1.8.2 Span Valve 1-171-18 INTENTIONALLY BLANK2.1.3 E2ROM Backup Of Software Configuration 2.1 Key Features2 OPERATION 2.1.1 CO ReadoutTable 2-1 Password Levels 2.1.7 Password Protection2.1.5 Data Acquisition DAS 2.1.6 RS-232Interface2.2.1 Front Panel Display 2.2 Front PanelFigure 2-1 Model 300M Front Panel Table 2-2 System Modes ModeMeaning Table 2-3 Test Measurements Test MessageMeaning Table 2-4 Warning Messages 2.2.2 Programmable Push ButtonsFigure 2-2 Illustration of Normal Display 2.2.3 Status LED’sTable 2-5 Status LED’s StateMeaning INTENTIONALLY BLANK 2-103.1 Manual Zero/Span Check 3 PERFORMANCE TESTING3.1.1 Zero Check span gas into the analyzer3.1.2 Span Check 3.1.3 Dual Range Calibration 3.3 Zero/Span Valves Option 3.2 Span Valve Option3.4 Automatic Zero/Span Check The programmed start time must be a minimum of see Section 4.3 and 4.4 for setting present time5 minutes later than the present time compute the carbon monoxide readingPage Table 3-1 Calibration Controls to be established least3.8 Power-OnHold Off 3.7 Remote Zero/Span Check or Adjustment RS-2323.9 Hold Off 3-104.1 Setup Mode Operation 4 SETUP MODE4.3Setting the Time-of-Day 4.4 Setting the Date4.5 Adjusting the Clock Speed 4.6.1 Single Range Mode SNGL 4.6 Setting the CO Concentration Range4.6.2 Dual Range Mode DUAL 4.6.3 Auto Range Mode AUTO4.8 Setting the RS-232Baud Rate 4.7 Setting the Analog Output Offset4.9 Setting the Analyzer I.D 4.10 Disabling the Calibration Password4.11.1 Data Channels 4.11 Data Acquisition System DAS4.12 Software Configuration 4.13.1 Summary of Setup Functions 4.13 Gas AlarmsDefault Table 4-1 Setup FunctionsButton Sequence FunctionDefault Table 4-1 Setup Functions ContinuedButton Sequence FunctionINTENTIONALLY BLANK 4-105.1 Test Measurements 5 DIAGNOSTICSTable 5-1 Diagnostic Tests 5.2 Diagnostic Tests5.2.1 Signal I/O Table 5-2 I/O Signalstable continued Signal Table 5-2 I/O Signals Continuedtable continued ControlSignal Table 5-2 I/O Signals Continuedtable continued Control5.2.2 Analog Output Test 5.2.3 Electric TestTable 5-2 I/O Signals Continued Table 5-3 M300M Variables 5.3 M300M Internal VariablesINTENTIONALLY BLANK 6 HANDLING WARNINGS INTENTIONALLY BLANK 7 RS-232COMMUNICATIONS Table 7-1 RS-232Port Setup - Front PanelTable 7-2 RS-232Message Types 7.1 DAS ReportingPage 7.2 Warnings Table 7-3 RS-232Warning Message Clear Commands CommandWarning Message Cleared Table 7-4 Status Reports 7.3 Status/Controlwhen the analyzer is in the sample mode Table 7-5 Control CommandsTable 7-6 Diagnostic Commands 7.4 DiagnosticsTable 7-7 Diagnostic Reports the analyzer is in sample mode7.5 Test Measurements 7-10 Table 7-8 Test Measurement Request CommandsCommand Test Measurement7-11 7.6 Viewing and Modifying Variables7-12 Table 7-9 RS-232Variable Names8.1 Required Equipment and Gas Standards 8 CALIBRATIONFigure 8-2 Inlet Venting Recommendations Figure 8-1 Gas Generation SystemQv × L = Qa × D 8.2 Multi-PointCalibration8.2.1Procedure Page Page 8.3 Zero/Span Checking INTENTIONALLY BLANK 9 ADJUSTMENTS 9.1 Power Supply Board Adjustment9.1.1 Box Temperature Limits Figure 9-1:M300M Electrical Block Diagram the value on the voltmeter will remain constant 9.2 A/D - D/A Calibration ProcedurePage 9.3 Dark Current Signal Adjust Procedure To adjust analog recorder offset, see Section9.4 Output Voltage Range Changes 9.5 Flow Readout Adjustment 9.7 CPU 9.6 DC Power SupplyINTENTIONALLY BLANK 10 TROUBLESHOOTING 10.1 Overview10-1 10-2 10.2.1 Checking the Power Sub-Systems10.2.2 Checking the CPU and Display 10.3 Troubleshooting Using Warning Messages10.2.3Checking the Keyboard 10-310-4 Table 10-1 Warning MessagesWarning Message Meaning10-5 10.4 Troubleshooting Using Test Function Values10-6 Table 10-2 Test Function ValuesTest Function Meaning10.5.1Noisy or Unstable Readings at Zero 10.5 Troubleshooting Dynamic Problems10.5.2Noisy, Unstable, or Non-LinearSpan Readings 10.5.3Slow Response to Changes in Concentration10.5.5Cannot Zero or Cannot Dynamic Zero 10.6.1 Troubleshooting Flow Problems10.5.6Cannot Span or Cannot Dynamic Span 10-8Flow is zero Hazardous voltages present - use cautionLow Flow High FlowSample Temperature 10.6.2 Troubleshooting Temperature ProblemsOptical Bench Temperature Gas Filter Wheel Temperature10.6.3 Checking the V/F Card 10-11Hazardous voltages present - use caution 10-12 Table 10-3 V/F Board Jumpers - Factory Settings10.6.3.1 Analog Inputs 10.6.3.2 Digital to Analog Converters10-13 10.6.4 Checking the DC Power Supply Board 10.6.3.3 Digital I/O Lines10-14 10-15 10.6.5 Checking the Synchronous Demodulator BoardFigure 10-1 Opto Pickup Waveform 10.6.6 Checking the Opto InterrupterFigure 10-2 Detector Waveform 10-1610-17 10.6.7 Flow/Pressure Sensor10-18 10.7 Warranty/Repair Questionnaire11.1 Model 300M Maintenance Schedule 11 ROUTINE MAINTENANCETable 11-1 Maintenance Schedule 11-111.3.1 Using a Leak Checker 11.2Replacement of Sample Filter11.3Leak Checking Do not exceed 15 PSI of pressure11.3.2 Leak Self Test the solution may enter and contaminate the cellvacuum. This may cause damage to the analyzer Use only bubbles, not liquidINTENTIONALLY BLANK 11-412 SPARE PARTS LISTS 12.1 Spare parts for CE Mark units12-1 12.3 Model 300M Spare parts kit for one unit 12.2 Model 300M Expendables kitIncludes 12-212.4 Model 300M Level 1 parts kit for ten units 12-3Includes Signal ConnectorsCables & Adapters come in 4 general types 12-412-5 WiringTroubleshooting the modem connection ENABLE MODEM TRANSMISSION12-6 Drawing Number APPENDIX B Electrical drawing indexTitle 12-7