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300M instruction manual Intentionally Blank
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Troubleshooting
Specs
Install
Parts list
1 Pneumatic Diagram
11.2Replacement of Sample Filter
Warranty
Maintenance
2.1.3 E2ROM Backup Of Software Configuration
Wiring
Page 94
Image 94
Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A
INTENTIONALLY BLANK
9-8
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Contents
MODEL 300M CARBON MONOXIDE ANALYZER
T-API 6565 NANCY RIDGE DRIVE SAN DIEGO, CA
TOLL-FREE FAX TEL
04033
The analyzer should only be used for the purpose
SAFETY MESSAGES
and in the manner described in this manual
LIST OF TABLES
TABLE OF CONTENTS
LIST OF FIGURES
VIII
5 DIAGNOSTICS
3 PERFORMANCE TESTING
4 SETUP MODE
6 HANDLING WARNINGS
8 CALIBRATION
9 ADJUSTMENTS
10 TROUBLESHOOTING
10-1
12-1
11 ROUTINE MAINTENANCE
12 SPARE PARTS LISTS
232 INTERFACE
LIST OF FIGURES
LIST OF TABLES
viii
1 INTRODUCTION
1.2 Warranty
WARRANTY POLICY 02024c
1.1 Preface
TERMS AND CONDITIONS
1.3 Principle of Operation
Figure 1-1 Pneumatic Diagram
1.4 Specifications
lift and carry the Model 300M
1.5 Installation and Overview
Leak check all fittings with soap solution
suitable vent outside the analyzer area
Power plug must have ground lug
Page
Figure 1-2 Carbon Monoxide Analyzer
1-10
1.6.2 Remote Contact Closures Zero/Span Inputs
1.6.1 Electrical Connections
1.6 Electrical and Pneumatic Connections
1.6.3 Status Outputs Optional
Table 1-1 Status Outputs
1.6.4 RS-232
1.6.5 Pneumatic System
1-12
1.6.8 Exhaust Connections
1.6.6 Sample Gas Connection
1.6.7 Zero/Span Valve Connections
sample gas connections
Figure 1-4 Rear Panel Pneumatic Connections
1-14
1.7 Operation Verification
1-15
Factory Installed Options
Table 1-2 Final Test and Calibration Values
1-16
Option Installed
1.8.2 Span Valve
1.8 Options
1.8.1 Rack Mount With Slides
1-17
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1-18
2 OPERATION
2.1 Key Features
2.1.3 E2ROM Backup Of Software Configuration
2.1.1 CO Readout
2.1.5 Data Acquisition DAS
2.1.7 Password Protection
Table 2-1 Password Levels
2.1.6 RS-232Interface
2.2 Front Panel
2.2.1 Front Panel Display
Figure 2-1 Model 300M Front Panel
Mode
Table 2-2 System Modes
Meaning
Test Message
Table 2-3 Test Measurements
Meaning
2.2.2 Programmable Push Buttons
Table 2-4 Warning Messages
2.2.3 Status LED’s
Figure 2-2 Illustration of Normal Display
State
Table 2-5 Status LED’s
Meaning
2-10
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3.1.1 Zero Check
3 PERFORMANCE TESTING
3.1 Manual Zero/Span Check
span gas into the analyzer
3.1.2 Span Check
3.1.3 Dual Range Calibration
3.2 Span Valve Option
3.3 Zero/Span Valves Option
3.4 Automatic Zero/Span Check
5 minutes later than the present time
see Section 4.3 and 4.4 for setting present time
The programmed start time must be a minimum of
compute the carbon monoxide reading
Page
Table 3-1 Calibration Controls
least
to be established
3.9 Hold Off
3.7 Remote Zero/Span Check or Adjustment RS-232
3.8 Power-OnHold Off
3-10
4 SETUP MODE
4.1 Setup Mode Operation
4.4 Setting the Date
4.3Setting the Time-of-Day
4.5 Adjusting the Clock Speed
4.6.2 Dual Range Mode DUAL
4.6 Setting the CO Concentration Range
4.6.1 Single Range Mode SNGL
4.6.3 Auto Range Mode AUTO
4.9 Setting the Analyzer I.D
4.7 Setting the Analog Output Offset
4.8 Setting the RS-232Baud Rate
4.10 Disabling the Calibration Password
4.11 Data Acquisition System DAS
4.11.1 Data Channels
4.12 Software Configuration
4.13 Gas Alarms
4.13.1 Summary of Setup Functions
Button Sequence
Table 4-1 Setup Functions
Default
Function
Button Sequence
Table 4-1 Setup Functions Continued
Default
Function
4-10
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5 DIAGNOSTICS
5.1 Test Measurements
5.2 Diagnostic Tests
Table 5-1 Diagnostic Tests
Table 5-2 I/O Signals
5.2.1 Signal I/O
table continued
table continued
Table 5-2 I/O Signals Continued
Signal
Control
table continued
Table 5-2 I/O Signals Continued
Signal
Control
5.2.3 Electric Test
5.2.2 Analog Output Test
Table 5-2 I/O Signals Continued
5.3 M300M Internal Variables
Table 5-3 M300M Variables
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6 HANDLING WARNINGS
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Table 7-1 RS-232Port Setup - Front Panel
7 RS-232COMMUNICATIONS
7.1 DAS Reporting
Table 7-2 RS-232Message Types
Page
7.2 Warnings
Command
Table 7-3 RS-232Warning Message Clear Commands
Warning Message Cleared
7.3 Status/Control
Table 7-4 Status Reports
Table 7-5 Control Commands
when the analyzer is in the sample mode
Table 7-7 Diagnostic Reports
7.4 Diagnostics
Table 7-6 Diagnostic Commands
the analyzer is in sample mode
7.5 Test Measurements
Command
Table 7-8 Test Measurement Request Commands
7-10
Test Measurement
7.6 Viewing and Modifying Variables
7-11
Table 7-9 RS-232Variable Names
7-12
8 CALIBRATION
8.1 Required Equipment and Gas Standards
Figure 8-1 Gas Generation System
Figure 8-2 Inlet Venting Recommendations
8.2 Multi-PointCalibration
Qv × L = Qa × D
8.2.1Procedure
Page
Page
8.3 Zero/Span Checking
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9.1 Power Supply Board Adjustment
9 ADJUSTMENTS
9.1.1 Box Temperature Limits
Figure 9-1:M300M Electrical Block Diagram
9.2 A/D - D/A Calibration Procedure
the value on the voltmeter will remain constant
Page
To adjust analog recorder offset, see Section
9.3 Dark Current Signal Adjust Procedure
9.4 Output Voltage Range Changes
9.5 Flow Readout Adjustment
9.6 DC Power Supply
9.7 CPU
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10.1 Overview
10 TROUBLESHOOTING
10-1
10.2.1 Checking the Power Sub-Systems
10-2
10.2.3Checking the Keyboard
10.3 Troubleshooting Using Warning Messages
10.2.2 Checking the CPU and Display
10-3
Warning Message
Table 10-1 Warning Messages
10-4
Meaning
10.4 Troubleshooting Using Test Function Values
10-5
Test Function
Table 10-2 Test Function Values
10-6
Meaning
10.5.2Noisy, Unstable, or Non-LinearSpan Readings
10.5 Troubleshooting Dynamic Problems
10.5.1Noisy or Unstable Readings at Zero
10.5.3Slow Response to Changes in Concentration
10.5.6Cannot Span or Cannot Dynamic Span
10.6.1 Troubleshooting Flow Problems
10.5.5Cannot Zero or Cannot Dynamic Zero
10-8
Low Flow
Hazardous voltages present - use caution
Flow is zero
High Flow
Optical Bench Temperature
10.6.2 Troubleshooting Temperature Problems
Sample Temperature
Gas Filter Wheel Temperature
10-11
10.6.3 Checking the V/F Card
Hazardous voltages present - use caution
Table 10-3 V/F Board Jumpers - Factory Settings
10-12
10.6.3.2 Digital to Analog Converters
10.6.3.1 Analog Inputs
10-13
10.6.3.3 Digital I/O Lines
10.6.4 Checking the DC Power Supply Board
10-14
10.6.5 Checking the Synchronous Demodulator Board
10-15
Figure 10-2 Detector Waveform
10.6.6 Checking the Opto Interrupter
Figure 10-1 Opto Pickup Waveform
10-16
10.6.7 Flow/Pressure Sensor
10-17
10.7 Warranty/Repair Questionnaire
10-18
Table 11-1 Maintenance Schedule
11 ROUTINE MAINTENANCE
11.1 Model 300M Maintenance Schedule
11-1
11.3Leak Checking
11.2Replacement of Sample Filter
11.3.1 Using a Leak Checker
Do not exceed 15 PSI of pressure
vacuum. This may cause damage to the analyzer
the solution may enter and contaminate the cell
11.3.2 Leak Self Test
Use only bubbles, not liquid
11-4
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12.1 Spare parts for CE Mark units
12 SPARE PARTS LISTS
12-1
Includes
12.2 Model 300M Expendables kit
12.3 Model 300M Spare parts kit for one unit
12-2
12-3
12.4 Model 300M Level 1 parts kit for ten units
Includes
Cables & Adapters come in 4 general types
Connectors
Signal
12-4
Wiring
12-5
ENABLE MODEM TRANSMISSION
Troubleshooting the modem connection
12-6
Title
APPENDIX B Electrical drawing index
Drawing Number
12-7
