11.2Replacement of Sample Filter, 11.3Leak Checking | Teledyne 300M

11.2Replacement of Sample Filter

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A

11.2Replacement of Sample Filter

1.Turn off the analyzer. This will stop the pump and eliminate the possibility of sucking debris into the analyzer while changing the filter element.

2.Open the front panel and remove the transparent filter cover and knurled retaining ring.

3.Remove the Teflon hold-down O-ring.

4.Remove the old filter element and discard.

5.Install a new filter element in the filter cavity. Be careful with the element, it is fragile.

6.Replace the hold-down O-ring (notch up) on top of the filter element.

7.Replace the filter top and re-tighten.

8.Leak check.

9.Turn on the analyzer.

11.3Leak Checking

There are two methods of leak checking.

11.3.1 Using a Leak Checker

Turn the power off. Disconnect the fittings from the pump and bypass the pump. Connect the leak checker to the sample inlet of the Model 300M. Cap the exhaust of the analyzer. Set the leak checker to pressure mode.

CAUTION

Do not exceed 15 PSI of pressure.

Leave the checker on until 15 PSI is achieved. Close the valve and ensure the pressure remains at 15 PSI for at least 5 minutes. If pressure drops more than 1 PSI in 5 minutes, there is a leak and it must be repaired.

If there is a leak present, pressurize the Model 300M to 15 PSI and put soap bubble solution on pneumatic assemblies until the leak is found.

11-2

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Teledyne 300M 11.2Replacement of Sample Filter, 11.3Leak Checking, Using a Leak Checker, Do not exceed 15 PSI of pressure

Contents

MODEL 300M CARBON MONOXIDE ANALYZER T-API 6565 NANCY RIDGE DRIVE SAN DIEGO, CATOLL-FREE FAX TEL 04033 SAFETY MESSAGES The analyzer should only be used for the purposeand in the manner described in this manual LIST OF TABLES TABLE OF CONTENTSLIST OF FIGURES VIII 5 DIAGNOSTICS 3 PERFORMANCE TESTING4 SETUP MODE 6 HANDLING WARNINGS 8 CALIBRATION 9 ADJUSTMENTS10 TROUBLESHOOTING 10-1 12-1 11 ROUTINE MAINTENANCE12 SPARE PARTS LISTS 232 INTERFACE LIST OF FIGURES LIST OF TABLES viii 1 INTRODUCTION 1.2 WarrantyWARRANTY POLICY 02024c 1.1 Preface TERMS AND CONDITIONS 1.3 Principle of Operation Figure 1-1 Pneumatic Diagram 1.4 Specifications lift and carry the Model 300M 1.5 Installation and OverviewLeak check all fittings with soap solution suitable vent outside the analyzer area Power plug must have ground lug Page Figure 1-2 Carbon Monoxide Analyzer 1-10 1.6.2 Remote Contact Closures Zero/Span Inputs 1.6.1 Electrical Connections1.6 Electrical and Pneumatic Connections 1.6.3 Status Outputs Optional Table 1-1 Status Outputs 1.6.4 RS-2321.6.5 Pneumatic System 1-12 1.6.8 Exhaust Connections 1.6.6 Sample Gas Connection1.6.7 Zero/Span Valve Connections sample gas connections Figure 1-4 Rear Panel Pneumatic Connections 1-14 1.7 Operation Verification 1-15 Factory Installed Options Table 1-2 Final Test and Calibration Values1-16 Option Installed 1.8.2 Span Valve 1.8 Options1.8.1 Rack Mount With Slides 1-17 INTENTIONALLY BLANK 1-18 2 OPERATION 2.1 Key Features2.1.3 E2ROM Backup Of Software Configuration 2.1.1 CO Readout 2.1.5 Data Acquisition DAS 2.1.7 Password ProtectionTable 2-1 Password Levels 2.1.6 RS-232Interface 2.2 Front Panel 2.2.1 Front Panel Display Figure 2-1 Model 300M Front Panel Table 2-2 System Modes ModeMeaning Table 2-3 Test Measurements Test MessageMeaning 2.2.2 Programmable Push Buttons Table 2-4 Warning Messages 2.2.3 Status LED’s Figure 2-2 Illustration of Normal Display Table 2-5 Status LED’s StateMeaning 2-10 INTENTIONALLY BLANK 3.1.1 Zero Check 3 PERFORMANCE TESTING3.1 Manual Zero/Span Check span gas into the analyzer 3.1.2 Span Check 3.1.3 Dual Range Calibration 3.2 Span Valve Option 3.3 Zero/Span Valves Option 3.4 Automatic Zero/Span Check 5 minutes later than the present time see Section 4.3 and 4.4 for setting present timeThe programmed start time must be a minimum of compute the carbon monoxide readingPage Table 3-1 Calibration Controls least to be established 3.9 Hold Off 3.7 Remote Zero/Span Check or Adjustment RS-2323.8 Power-OnHold Off 3-10 4 SETUP MODE 4.1 Setup Mode Operation 4.3Setting the Time-of-Day 4.4 Setting the Date4.5 Adjusting the Clock Speed 4.6.2 Dual Range Mode DUAL 4.6 Setting the CO Concentration Range4.6.1 Single Range Mode SNGL 4.6.3 Auto Range Mode AUTO 4.9 Setting the Analyzer I.D 4.7 Setting the Analog Output Offset4.8 Setting the RS-232Baud Rate 4.10 Disabling the Calibration Password 4.11 Data Acquisition System DAS 4.11.1 Data Channels 4.12 Software Configuration 4.13 Gas Alarms 4.13.1 Summary of Setup Functions Button Sequence Table 4-1 Setup FunctionsDefault Function Button Sequence Table 4-1 Setup Functions ContinuedDefault Function 4-10 INTENTIONALLY BLANK 5 DIAGNOSTICS 5.1 Test Measurements 5.2 Diagnostic Tests Table 5-1 Diagnostic Tests 5.2.1 Signal I/O Table 5-2 I/O Signalstable continued table continued Table 5-2 I/O Signals ContinuedSignal Control table continued Table 5-2 I/O Signals ContinuedSignal Control 5.2.2 Analog Output Test 5.2.3 Electric TestTable 5-2 I/O Signals Continued 5.3 M300M Internal Variables Table 5-3 M300M Variables INTENTIONALLY BLANK 6 HANDLING WARNINGS INTENTIONALLY BLANK Table 7-1 RS-232Port Setup - Front Panel 7 RS-232COMMUNICATIONS 7.1 DAS Reporting Table 7-2 RS-232Message TypesPage 7.2 Warnings Table 7-3 RS-232Warning Message Clear Commands CommandWarning Message Cleared 7.3 Status/Control Table 7-4 Status Reports Table 7-5 Control Commands when the analyzer is in the sample mode Table 7-7 Diagnostic Reports 7.4 DiagnosticsTable 7-6 Diagnostic Commands the analyzer is in sample mode 7.5 Test Measurements Command Table 7-8 Test Measurement Request Commands7-10 Test Measurement 7.6 Viewing and Modifying Variables 7-11 Table 7-9 RS-232Variable Names 7-12 8 CALIBRATION 8.1 Required Equipment and Gas Standards Figure 8-1 Gas Generation System Figure 8-2 Inlet Venting Recommendations 8.2 Multi-PointCalibration Qv × L = Qa × D 8.2.1Procedure Page Page 8.3 Zero/Span Checking INTENTIONALLY BLANK 9 ADJUSTMENTS 9.1 Power Supply Board Adjustment9.1.1 Box Temperature Limits Figure 9-1:M300M Electrical Block Diagram 9.2 A/D - D/A Calibration Procedure the value on the voltmeter will remain constantPage 9.3 Dark Current Signal Adjust Procedure To adjust analog recorder offset, see Section9.4 Output Voltage Range Changes 9.5 Flow Readout Adjustment 9.6 DC Power Supply 9.7 CPU INTENTIONALLY BLANK 10 TROUBLESHOOTING 10.1 Overview10-1 10.2.1 Checking the Power Sub-Systems 10-2 10.2.3Checking the Keyboard 10.3 Troubleshooting Using Warning Messages10.2.2 Checking the CPU and Display 10-3 Warning Message Table 10-1 Warning Messages10-4 Meaning 10.4 Troubleshooting Using Test Function Values 10-5 Test Function Table 10-2 Test Function Values10-6 Meaning 10.5.2Noisy, Unstable, or Non-LinearSpan Readings 10.5 Troubleshooting Dynamic Problems10.5.1Noisy or Unstable Readings at Zero 10.5.3Slow Response to Changes in Concentration 10.5.6Cannot Span or Cannot Dynamic Span 10.6.1 Troubleshooting Flow Problems10.5.5Cannot Zero or Cannot Dynamic Zero 10-8 Low Flow Hazardous voltages present - use cautionFlow is zero High Flow Optical Bench Temperature 10.6.2 Troubleshooting Temperature ProblemsSample Temperature Gas Filter Wheel Temperature 10.6.3 Checking the V/F Card 10-11Hazardous voltages present - use caution Table 10-3 V/F Board Jumpers - Factory Settings 10-12 10.6.3.1 Analog Inputs 10.6.3.2 Digital to Analog Converters10-13 10.6.4 Checking the DC Power Supply Board 10.6.3.3 Digital I/O Lines10-14 10.6.5 Checking the Synchronous Demodulator Board 10-15 Figure 10-2 Detector Waveform 10.6.6 Checking the Opto InterrupterFigure 10-1 Opto Pickup Waveform 10-16 10.6.7 Flow/Pressure Sensor 10-17 10.7 Warranty/Repair Questionnaire 10-18 Table 11-1 Maintenance Schedule 11 ROUTINE MAINTENANCE11.1 Model 300M Maintenance Schedule 11-1 11.3Leak Checking 11.2Replacement of Sample Filter11.3.1 Using a Leak Checker Do not exceed 15 PSI of pressure vacuum. This may cause damage to the analyzer the solution may enter and contaminate the cell11.3.2 Leak Self Test Use only bubbles, not liquid 11-4 INTENTIONALLY BLANK 12 SPARE PARTS LISTS 12.1 Spare parts for CE Mark units12-1 Includes 12.2 Model 300M Expendables kit12.3 Model 300M Spare parts kit for one unit 12-2 12.4 Model 300M Level 1 parts kit for ten units 12-3Includes Cables & Adapters come in 4 general types ConnectorsSignal 12-4 Wiring 12-5 Troubleshooting the modem connection ENABLE MODEM TRANSMISSION12-6 Title APPENDIX B Electrical drawing indexDrawing Number 12-7