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Xantrex Technology XW manual Installation

Models: XW

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2 Installation

Chapter 2, “Installation” contains information and procedures to install the XW Automatic Generator Start.

For this Topic....	See....

“Tools and Materials Required”	page 2–2

“Choosing a Location”	page 2–2

“Routing the Connections”	page 2–3

“Mounting the Unit”	page 2–4

“Wiring to the 20-contact Connector”	page 2–5

“Connecting the Generator”	page 2–8

“Connecting the Thermostats (optional)”	page 2–22

“Connecting an External Shutdown (optional)”	page 2–22

“Connecting the Wiring Harness to the XW Auto	page 2–26
Generator Start”

“Connecting the XW Auto Generator Start to the	page 2–27
Xanbus Network”

“Verifying Power Is Available”	page 2–28

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Xantrex Technology XW manual Installation

Contents

Owner’s Guide XW Automatic Generator StartPage XW Automatic Generator Start Owner’s GuideDisclaimer About XantrexTrademarks Notice of CopyrightAudience About This GuidePurpose ScopeRelated Information Conventions UsedWARNING Save these instructions Important Safety InstructionsGeneral Precautions WARNING Safety hazardWARNING Explosion hazard Explosive Gas PrecautionsFCC Information to the User 1 Introduction Contents2 Installation 3 Configuration 4 Operation C Relay Timing 5 TroubleshootingA Specifications B Generator Auto Start Requirements and TypesFigures Figure 4-2 Starting and Stopping the Generator- - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 Figure 4-3 Using the Quiet Time Feature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4 Figure 4-4 Changing the Mode to Standby - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6 Figure 4-5 Returning the Mode to Operating- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-7 Figure A-1 XW Auto Generator Start Dimensions - - - - - - - - - - - - - - - - - - - - - - - - A-3 Figure C-1 RunMode Timing Diagram- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-2 Figure C-2 MomentaryRun Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - C-3 Figure C-3 GlowStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - C-4 Figure C-4 StartStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-5 Figure C-5 PulseStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - C-6 Figure C-6 PulseStop Mode Relay 1 Behavior- - - - - - - - - - - - - - - - - - - - - - - - - - - C-6 Tables 975-0307-01-01 TablesFor this Topic 1 IntroductionFunction PurposeThe XW Auto Generator Start uses Xanbus, a network communications System Requirementsfor the XW Auto Generator Start Quiet Time and Exercise Time features Functions “Bottom Panel” on page FeaturesFront Panel CAUTION Equipment Damage Bottom Panel2 Installation Choosing a Location Preparing an InstallationTools and Materials Required WARNING Shock and Energy Hazards Routing the Connections WARNING Explosion HazardTo mount the XW Auto Generator Start Installing the XW Automatic Generator StartWARNING Shock Hazard Mounting the UnitWARNING Fire, Shock, and Energy Hazards Wiring to the 20-contact ConnectorCAUTION Shock Hazard To install the XW Auto Generator Start using the wiring harness Number Contact Numbers and FunctionsWire Wire ColorHow many of these wires you connect and in which combination depends Connecting the GeneratorGenerator Wires Type 1 Connection DiagramType XW AGS Harness WiresType Figure 2-4 Type 2 Connection DiagramTable 2-5 Type 2 Relay and Timing Preset Configurations Generator Wires5A fuse 5A fuse Figure 2-5 Type 3 Connection DiagramTable 2-6 Type 3 Relay and Timing Preset Configurations TypeType Figure 2-6 Type 4 Connection DiagramTable 2-7 Type 4 Relay and Timing Preset Configurations Generator WiresType Figure 2-7 Type 5 Connection DiagramTable 2-8 Type 5 Relay and Timing Preset Configurations GENERATOR RUN SIGNALType Figure 2-8 Type 6 Connection DiagramTable 2-9 Type 6 Relay and Timing Preset Configurations XW AGS Harness WiresType Figure 2-9 Type 7 Connection Diagram two-wireType 7 Connection Diagram three-wire Type 7 Relay and Timing Preset ConfigurationsType Figure 2-11 Type 8 Connection Diagram two-wireType Figure 2-13 Type 9 Connection DiagramTable 2-12 Type 9 Relay and Timing Preset Configurations Type Figure 2-14 Type 10 Connection DiagramTable 2-13 Type 10 Relay and Timing Preset Configurations Type Figure 2-15 Type 11 Connection DiagramTable 2-14 Type 11 Relay and Timing Preset Configurations Type Figure 2-16 Type 12 Connection DiagramTable 2-15 Type 12Relay and Timing Preset Configurations Type Figure 2-17 Type 13 Connection DiagramTable 2-16 Type 13 Relay and Timing Preset Configurations Table 2-18 Wiring for Connecting an External Shutdown Connecting the Thermostats optionalConnecting an External Shutdown optional Table 2-17 Wiring for Connecting ThermostatsCAUTION Equipment Damage Connecting an External Manual ON/OFF Switch optionalWARNING Fire and Shock Hazards The external manual ON/OFF inputs wires 7 and 8 on the wiring harness are intended for wiring to one or more remote ON/OFF switches for starting and stopping the generator manually. Wire 7 Start and wire 8 Stop should each run to their own momentary-contact switch or push-button. The other contact on both switches common should be connected to wire 11 on the harnessTable 2-19 Wiring for Connecting an External Manual ON/OFF Switch Connecting an External ON/OFF LEDGenerator Battery Figure 2-18 External ON/OFF Switch and LED Wiring Diagram5K11 Installing the XW Automatic Generator StartTo connect the wiring harness to the XW Auto Generator Start Connecting the Wiring Harness to the XW Auto Generator StartA second network cable in a “daisy-chain” network layout Connecting the XW Auto Generator Start to the Xanbus NetworkCAUTION Equipment Damage Figure 2-21 Verifying Power is Available Verifying Power Is Available3 Configuration Exit OverviewEnter Enter Accessing the XW Auto Generator Start MenuFigure 3-2 Accessing the XW Automatic Generator Start Menu Accessing the XW Auto Generator Start MenuThe XW Auto Gen Start Menu 975-0307-01-01 Figure 3-4 XW Auto Generator Start Basic Menu ContentsTo access the Advanced Settings Menu, see Figure 3-5 on page The XW Auto Gen Start MenuFor details on the Configuration menu options, see page Figure 3-5 XW Auto Generator Start Configuration Menu ContentsQT En The Configuration MenuQT Begin Generator Type Descriptions and Examples QT EndGenerator Type Descriptions and ExamplesContinued Inverter Load Triggers Cfg Trigger MenuCharger Triggers Thermostat TriggersValues Start DCV 30 secDefault Disabled Start DCV 15 minDisabled, 4.0V to Start DCV 2 hr Start DCV 24 hr Stop Absorb Stop FloatStop Load Temp1Temp2 Start Load Stop Load Cfg Gen Menu1s to 90s increments of 1s Starter Cool DownGen Cool Down 1s to 250s increments of 1sXW System Control Panel, the generator will stop when “Max Run Time” Max Run TimeExercise Per Exercise Dur 900AM Exercise TimeRelay3 1200AM to 1150PM 12-hour clockCrank Time Crank DelayGen Run Hold Time Gen Start Tries Crank Retry TimePreheat Time Connections Multi-unit ConfigDev Name Dev NumberGenMode Restore DefaultsAutomatic Mode Manual On Mode The View Device Info Menu Manual Off ModeView Fault Log ModeTable 3-2 Trigger Event Descriptions View Event LogUser User SettingsDefault SettingMulti-Unit Configuration SettingDefault Setting975-0307-01-01 Configuration3-34 4 Operation Figure 4-1 XW Auto Generator Start Home Screen Accessing the XW Auto Generator Start Home ScreenTo stop the generator manually Starting and Stopping the GeneratorTo start the generator manually To set the beginning of Quiet Time Using Quiet TimeTo enable Quiet Time To set the end of Quiet Time Modes of OperationOperation Putting the XW Auto Generator Start in Standby ModeFigure 4-4 Changing the Mode to Standby EnterModes of Operation Returning the XW Auto Generator Start to Operating ModeFigure 4-5 Returning the Mode to Operating Enter975-0307-01-01 Operationpage page page 5 Troubleshooting“Faults and Warnings” “Warning Messages” “Fault Messages” To view a message from a fault list or warning list Faults and WarningsXW Auto Generator Start Warning Messages To view a fault list or warning listWarning Messages Message XW Auto Generator Start Warning MessagesContinuedSelf NumberWarning Messages XW Auto Generator Start Warning MessagesContinuedXW Auto Generator Start Fault Messages Fault MessagesNumber XW Auto Generator Start Fault MessagesFault Self975-0307-01-01 TroubleshootingAll specifications are subject to change without notice A SpecificationsLimited to Class 2 levels 100 VA as in Chapter 2, page Electrical Specifications975-0307-01-01 Mechanical SpecificationsFigure A-1 XW Auto Generator Start Dimensions Mechanical SpecificationsRegulatory Compliance Environmental SpecificationsStart Requirements Generator Autoand Types Generator Starting Types Recommended FeaturesConnection Two WireThree-Wire Onan IdentificationConnection Three-Wire AutomotiveConnection Identificationpage C-2 page C-3 page C-4 page C-4 page C-5 C Relay Timing“RunMode” “MomentaryRun Mode” “GlowStop Mode” “StartStop Mode” “PulseStop Mode”RunMode Figure C-2 MomentaryRun Mode Timing Diagram MomentaryRun ModeFigure C-3 GlowStop Mode Timing Diagram GlowStop ModeStartStop Mode Figure C-4 StartStop Mode Timing Diagram PulseStop ModeFigure C-6 PulseStop Mode Relay 1 Behavior Figure C-5 PulseStop Mode Timing DiagramWarranty Warranty and Return InformationProof of purchase may be in any one of the following forms Exclusions Return Material Authorization PolicyDisclaimer ProductOut of Warranty Service Return ProcedureInformation About Your System WA-6 Page Page Page 975-0307-01-01 Xantrex Technology Inc1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA