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Xantrex Technology XW manual Routing the Connections WARNING Explosion Hazard

Models: XW

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Routing the Connections

Preparing an Installation

Routing the Connections

WARNING: Explosion Hazard

This equipment is not ignition protected. To prevent fire or explosion, do not install the XW Auto Generator Start in locations that require ignition-protected equipment. This includes any space containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or other connections between components of a fuel system.

Follow all relevant instructions exactly before installing or using your XW Auto Generator Start.

	WARNING: Shock and Energy Hazards
	Before making any connections to the generator, ensure that the generator’s
	starter is disabled and the generator’s start battery is disconnected.

Connection	Because the XW Auto Generator Start will be part of a Xanbus system, it
Types	is necessary to consider how to route two types of connections:
	• connections to the generator, thermostats, and other external devices
	and switches, using the included 20-contact connector and wiring
	harness.
	• connections to other Xanbus-enabled devices, using network cables.
	For information on designing and installing the network, see the XW
	Power System Installation Guide.

Network ports

Network cables to other

Xanbus-enabled devices

20-contact connector

Wiring harness (connection to generator, thermostats, and external switches)

Figure 2-1XW Auto Generator Start External Connections

975-0307-01-01

2–3

Image 25

Xantrex Technology XW manual Routing the Connections WARNING Explosion Hazard, WARNING Shock and Energy Hazards

Contents

Owner’s Guide XW Automatic Generator StartPage XW Automatic Generator Start Owner’s GuideTrademarks About XantrexNotice of Copyright DisclaimerPurpose About This GuideScope AudienceRelated Information Conventions UsedGeneral Precautions Important Safety InstructionsWARNING Safety hazard WARNING Save these instructionsFCC Information to the User Explosive Gas PrecautionsWARNING Explosion hazard 2 Installation Contents1 Introduction 3 Configuration 4 Operation A Specifications 5 TroubleshootingB Generator Auto Start Requirements and Types C Relay TimingFigures Figure 4-2 Starting and Stopping the Generator- - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 Figure 4-3 Using the Quiet Time Feature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4 Figure 4-4 Changing the Mode to Standby - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6 Figure 4-5 Returning the Mode to Operating- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-7 Figure A-1 XW Auto Generator Start Dimensions - - - - - - - - - - - - - - - - - - - - - - - - A-3 Figure C-1 RunMode Timing Diagram- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-2 Figure C-2 MomentaryRun Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - C-3 Figure C-3 GlowStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - C-4 Figure C-4 StartStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-5 Figure C-5 PulseStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - C-6 Figure C-6 PulseStop Mode Relay 1 Behavior- - - - - - - - - - - - - - - - - - - - - - - - - - - C-6 Tables 975-0307-01-01 TablesFor this Topic 1 IntroductionFunction Purposefor the XW Auto Generator Start Quiet Time and Exercise Time features System RequirementsThe XW Auto Generator Start uses Xanbus, a network communications Functions Front Panel Features“Bottom Panel” on page CAUTION Equipment Damage Bottom Panel2 Installation Tools and Materials Required Preparing an InstallationChoosing a Location WARNING Shock and Energy Hazards Routing the Connections WARNING Explosion HazardWARNING Shock Hazard Installing the XW Automatic Generator StartMounting the Unit To mount the XW Auto Generator StartCAUTION Shock Hazard Wiring to the 20-contact ConnectorWARNING Fire, Shock, and Energy Hazards To install the XW Auto Generator Start using the wiring harness Wire Contact Numbers and FunctionsWire Color NumberHow many of these wires you connect and in which combination depends Connecting the GeneratorType Type 1 Connection DiagramXW AGS Harness Wires Generator WiresTable 2-5 Type 2 Relay and Timing Preset Configurations Figure 2-4 Type 2 Connection DiagramGenerator Wires TypeTable 2-6 Type 3 Relay and Timing Preset Configurations Figure 2-5 Type 3 Connection DiagramType 5A fuse 5A fuseTable 2-7 Type 4 Relay and Timing Preset Configurations Figure 2-6 Type 4 Connection DiagramGenerator Wires TypeTable 2-8 Type 5 Relay and Timing Preset Configurations Figure 2-7 Type 5 Connection DiagramGENERATOR RUN SIGNAL TypeTable 2-9 Type 6 Relay and Timing Preset Configurations Figure 2-8 Type 6 Connection DiagramXW AGS Harness Wires TypeType 7 Connection Diagram three-wire Figure 2-9 Type 7 Connection Diagram two-wireType 7 Relay and Timing Preset Configurations TypeType Figure 2-11 Type 8 Connection Diagram two-wireTable 2-12 Type 9 Relay and Timing Preset Configurations Figure 2-13 Type 9 Connection DiagramType Table 2-13 Type 10 Relay and Timing Preset Configurations Figure 2-14 Type 10 Connection DiagramType Table 2-14 Type 11 Relay and Timing Preset Configurations Figure 2-15 Type 11 Connection DiagramType Table 2-15 Type 12Relay and Timing Preset Configurations Figure 2-16 Type 12 Connection DiagramType Table 2-16 Type 13 Relay and Timing Preset Configurations Figure 2-17 Type 13 Connection DiagramType Connecting an External Shutdown optional Connecting the Thermostats optionalTable 2-17 Wiring for Connecting Thermostats Table 2-18 Wiring for Connecting an External ShutdownWARNING Fire and Shock Hazards Connecting an External Manual ON/OFF Switch optionalThe external manual ON/OFF inputs wires 7 and 8 on the wiring harness are intended for wiring to one or more remote ON/OFF switches for starting and stopping the generator manually. Wire 7 Start and wire 8 Stop should each run to their own momentary-contact switch or push-button. The other contact on both switches common should be connected to wire 11 on the harness CAUTION Equipment DamageTable 2-19 Wiring for Connecting an External Manual ON/OFF Switch Connecting an External ON/OFF LED5K11 Figure 2-18 External ON/OFF Switch and LED Wiring DiagramInstalling the XW Automatic Generator Start Generator BatteryTo connect the wiring harness to the XW Auto Generator Start Connecting the Wiring Harness to the XW Auto Generator StartCAUTION Equipment Damage Connecting the XW Auto Generator Start to the Xanbus NetworkA second network cable in a “daisy-chain” network layout Figure 2-21 Verifying Power is Available Verifying Power Is Available3 Configuration Enter OverviewExit Figure 3-2 Accessing the XW Automatic Generator Start Menu Accessing the XW Auto Generator Start MenuAccessing the XW Auto Generator Start Menu EnterThe XW Auto Gen Start Menu To access the Advanced Settings Menu, see Figure 3-5 on page Figure 3-4 XW Auto Generator Start Basic Menu ContentsThe XW Auto Gen Start Menu 975-0307-01-01For details on the Configuration menu options, see page Figure 3-5 XW Auto Generator Start Configuration Menu ContentsQT En The Configuration MenuQT Begin Generator Type Descriptions and Examples QT EndGenerator Type Descriptions and ExamplesContinued Charger Triggers Cfg Trigger MenuThermostat Triggers Inverter Load TriggersDefault Start DCV 30 secValues Disabled, 4.0V to Start DCV 15 minDisabled Start DCV 2 hr Start DCV 24 hr Stop Absorb Stop FloatStop Temp2 Temp1Load Start Load Stop Load Cfg Gen MenuGen Cool Down Starter Cool Down1s to 250s increments of 1s 1s to 90s increments of 1sExercise Per Max Run TimeXW System Control Panel, the generator will stop when “Max Run Time” Exercise Dur Relay3 Exercise Time1200AM to 1150PM 12-hour clock 900AMGen Run Hold Time Crank DelayCrank Time Preheat Time Crank Retry TimeGen Start Tries Dev Name Multi-unit ConfigDev Number ConnectionsAutomatic Mode Restore DefaultsGenMode Manual On Mode View Fault Log Manual Off ModeMode The View Device Info MenuTable 3-2 Trigger Event Descriptions View Event LogDefault User SettingsSetting UserDefault SettingSetting Multi-Unit Configuration3-34 Configuration975-0307-01-01 4 Operation Figure 4-1 XW Auto Generator Start Home Screen Accessing the XW Auto Generator Start Home ScreenTo start the generator manually Starting and Stopping the GeneratorTo stop the generator manually To enable Quiet Time Using Quiet TimeTo set the beginning of Quiet Time To set the end of Quiet Time Modes of OperationFigure 4-4 Changing the Mode to Standby Putting the XW Auto Generator Start in Standby ModeEnter OperationFigure 4-5 Returning the Mode to Operating Returning the XW Auto Generator Start to Operating ModeEnter Modes of Operation975-0307-01-01 Operation“Faults and Warnings” “Warning Messages” “Fault Messages” 5 Troubleshootingpage page page To view a message from a fault list or warning list Faults and WarningsWarning Messages To view a fault list or warning listXW Auto Generator Start Warning Messages Self XW Auto Generator Start Warning MessagesContinuedNumber MessageWarning Messages XW Auto Generator Start Warning MessagesContinuedXW Auto Generator Start Fault Messages Fault MessagesFault XW Auto Generator Start Fault MessagesSelf Number975-0307-01-01 TroubleshootingAll specifications are subject to change without notice A SpecificationsLimited to Class 2 levels 100 VA as in Chapter 2, page Electrical SpecificationsFigure A-1 XW Auto Generator Start Dimensions Mechanical SpecificationsMechanical Specifications 975-0307-01-01Regulatory Compliance Environmental Specificationsand Types Generator AutoStart Requirements Generator Starting Types Recommended FeaturesThree-Wire Onan Two WireIdentification ConnectionConnection Three-Wire AutomotiveIdentification Connection“RunMode” “MomentaryRun Mode” “GlowStop Mode” “StartStop Mode” C Relay Timing“PulseStop Mode” page C-2 page C-3 page C-4 page C-4 page C-5RunMode Figure C-2 MomentaryRun Mode Timing Diagram MomentaryRun ModeStartStop Mode GlowStop ModeFigure C-3 GlowStop Mode Timing Diagram Figure C-4 StartStop Mode Timing Diagram PulseStop ModeFigure C-6 PulseStop Mode Relay 1 Behavior Figure C-5 PulseStop Mode Timing DiagramWarranty Warranty and Return InformationProof of purchase may be in any one of the following forms Disclaimer Return Material Authorization PolicyProduct ExclusionsOut of Warranty Service Return ProcedureInformation About Your System WA-6 Page Page Page 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct Xantrex Technology Inc1 800 994 7828 Fax toll free NA 975-0307-01-01