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Xantrex Technology
XW manual Operation, 975-0307-01-01
Models:
XW
1
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Troubleshooting
Specifications
Install
2 Starting and Stopping the Generator- - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 -3 Using the Quiet Time Feature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4 -4 Changing the Mode to Standby - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6 -5 Returning the Mode to Operating- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-7 Figure A-1 XW Auto Generator Start Dimensions - - - - - - - - - - - - - - - - - - - - - - - - A-3 Figure C-1 RunMode Timing Diagram- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-2 Figure C-2 MomentaryRun Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - C-3 Figure C-3 GlowStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - C-4 Figure C-4 StartStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-5 Figure C-5 PulseStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - C-6 Figure C-6 PulseStop Mode Relay 1 Behavior- - - - - - - - - - - - - - - - - - - - - - - - - - - C-6
Warranty
Dimension
Configuration
Wiring to the 20-contact Connector
Return Procedure
Default
Page 92
Image 92
Operation
4–8
975-0307-01-01
Page 91
Page 93
Page 92
Image 92
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Page 93
Contents
XW Automatic Generator Start
Owner’s Guide
Page
Owner’s Guide
XW Automatic Generator Start
About Xantrex
Trademarks
Notice of Copyright
Disclaimer
About This Guide
Purpose
Scope
Audience
Conventions Used
Related Information
Important Safety Instructions
General Precautions
WARNING Safety hazard
WARNING Save these instructions
WARNING Explosion hazard
Explosive Gas Precautions
FCC Information to the User
1 Introduction
Contents
2 Installation
3 Configuration
4 Operation
5 Troubleshooting
A Specifications
B Generator Auto Start Requirements and Types
C Relay Timing
Figures
Figure 4-2 Starting and Stopping the Generator- - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 Figure 4-3 Using the Quiet Time Feature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4 Figure 4-4 Changing the Mode to Standby - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6 Figure 4-5 Returning the Mode to Operating- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-7 Figure A-1 XW Auto Generator Start Dimensions - - - - - - - - - - - - - - - - - - - - - - - - A-3 Figure C-1 RunMode Timing Diagram- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-2 Figure C-2 MomentaryRun Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - C-3 Figure C-3 GlowStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - C-4 Figure C-4 StartStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - C-5 Figure C-5 PulseStop Mode Timing Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - C-6 Figure C-6 PulseStop Mode Relay 1 Behavior- - - - - - - - - - - - - - - - - - - - - - - - - - - C-6
Tables
Tables
975-0307-01-01
1 Introduction
For this Topic
Purpose
Function
The XW Auto Generator Start uses Xanbus, a network communications
System Requirements
for the XW Auto Generator Start Quiet Time and Exercise Time features
Functions
“Bottom Panel” on page
Features
Front Panel
Bottom Panel
CAUTION Equipment Damage
2 Installation
Choosing a Location
Preparing an Installation
Tools and Materials Required
Routing the Connections WARNING Explosion Hazard
WARNING Shock and Energy Hazards
Installing the XW Automatic Generator Start
WARNING Shock Hazard
Mounting the Unit
To mount the XW Auto Generator Start
WARNING Fire, Shock, and Energy Hazards
Wiring to the 20-contact Connector
CAUTION Shock Hazard
To install the XW Auto Generator Start using the wiring harness
Contact Numbers and Functions
Wire
Wire Color
Number
Connecting the Generator
How many of these wires you connect and in which combination depends
Type 1 Connection Diagram
Type
XW AGS Harness Wires
Generator Wires
Figure 2-4 Type 2 Connection Diagram
Table 2-5 Type 2 Relay and Timing Preset Configurations
Generator Wires
Type
Figure 2-5 Type 3 Connection Diagram
Table 2-6 Type 3 Relay and Timing Preset Configurations
Type
5A fuse 5A fuse
Figure 2-6 Type 4 Connection Diagram
Table 2-7 Type 4 Relay and Timing Preset Configurations
Generator Wires
Type
Figure 2-7 Type 5 Connection Diagram
Table 2-8 Type 5 Relay and Timing Preset Configurations
GENERATOR RUN SIGNAL
Type
Figure 2-8 Type 6 Connection Diagram
Table 2-9 Type 6 Relay and Timing Preset Configurations
XW AGS Harness Wires
Type
Figure 2-9 Type 7 Connection Diagram two-wire
Type 7 Connection Diagram three-wire
Type 7 Relay and Timing Preset Configurations
Type
Figure 2-11 Type 8 Connection Diagram two-wire
Type
Type
Figure 2-13 Type 9 Connection Diagram
Table 2-12 Type 9 Relay and Timing Preset Configurations
Type
Figure 2-14 Type 10 Connection Diagram
Table 2-13 Type 10 Relay and Timing Preset Configurations
Type
Figure 2-15 Type 11 Connection Diagram
Table 2-14 Type 11 Relay and Timing Preset Configurations
Type
Figure 2-16 Type 12 Connection Diagram
Table 2-15 Type 12Relay and Timing Preset Configurations
Type
Figure 2-17 Type 13 Connection Diagram
Table 2-16 Type 13 Relay and Timing Preset Configurations
Connecting the Thermostats optional
Connecting an External Shutdown optional
Table 2-17 Wiring for Connecting Thermostats
Table 2-18 Wiring for Connecting an External Shutdown
Connecting an External Manual ON/OFF Switch optional
WARNING Fire and Shock Hazards
The external manual ON/OFF inputs wires 7 and 8 on the wiring harness are intended for wiring to one or more remote ON/OFF switches for starting and stopping the generator manually. Wire 7 Start and wire 8 Stop should each run to their own momentary-contact switch or push-button. The other contact on both switches common should be connected to wire 11 on the harness
CAUTION Equipment Damage
Connecting an External ON/OFF LED
Table 2-19 Wiring for Connecting an External Manual ON/OFF Switch
Figure 2-18 External ON/OFF Switch and LED Wiring Diagram
5K11
Installing the XW Automatic Generator Start
Generator Battery
Connecting the Wiring Harness to the XW Auto Generator Start
To connect the wiring harness to the XW Auto Generator Start
A second network cable in a “daisy-chain” network layout
Connecting the XW Auto Generator Start to the Xanbus Network
CAUTION Equipment Damage
Verifying Power Is Available
Figure 2-21 Verifying Power is Available
3 Configuration
Exit
Overview
Enter
Accessing the XW Auto Generator Start Menu
Figure 3-2 Accessing the XW Automatic Generator Start Menu
Accessing the XW Auto Generator Start Menu
Enter
The XW Auto Gen Start Menu
Figure 3-4 XW Auto Generator Start Basic Menu Contents
To access the Advanced Settings Menu, see Figure 3-5 on page
The XW Auto Gen Start Menu
975-0307-01-01
Figure 3-5 XW Auto Generator Start Configuration Menu Contents
For details on the Configuration menu options, see page
The Configuration Menu
QT En
QT Begin
QT End
Generator Type Descriptions and Examples
Generator Type Descriptions and ExamplesContinued
Cfg Trigger Menu
Charger Triggers
Thermostat Triggers
Inverter Load Triggers
Values
Start DCV 30 sec
Default
Disabled
Start DCV 15 min
Disabled, 4.0V to
Start DCV 2 hr
Start DCV 24 hr
Stop Float
Stop Absorb
Stop
Load
Temp1
Temp2
Start Load
Cfg Gen Menu
Stop Load
Starter Cool Down
Gen Cool Down
1s to 250s increments of 1s
1s to 90s increments of 1s
XW System Control Panel, the generator will stop when “Max Run Time”
Max Run Time
Exercise Per
Exercise Dur
Exercise Time
Relay3
1200AM to 1150PM 12-hour clock
900AM
Crank Time
Crank Delay
Gen Run Hold Time
Gen Start Tries
Crank Retry Time
Preheat Time
Multi-unit Config
Dev Name
Dev Number
Connections
GenMode
Restore Defaults
Automatic Mode
Manual On Mode
Manual Off Mode
View Fault Log
Mode
The View Device Info Menu
View Event Log
Table 3-2 Trigger Event Descriptions
User Settings
Default
Setting
User
Setting
Default
Setting
Multi-Unit Configuration
975-0307-01-01
Configuration
3-34
4 Operation
Accessing the XW Auto Generator Start Home Screen
Figure 4-1 XW Auto Generator Start Home Screen
To stop the generator manually
Starting and Stopping the Generator
To start the generator manually
To set the beginning of Quiet Time
Using Quiet Time
To enable Quiet Time
Modes of Operation
To set the end of Quiet Time
Putting the XW Auto Generator Start in Standby Mode
Figure 4-4 Changing the Mode to Standby
Enter
Operation
Returning the XW Auto Generator Start to Operating Mode
Figure 4-5 Returning the Mode to Operating
Enter
Modes of Operation
Operation
975-0307-01-01
page page page
5 Troubleshooting
“Faults and Warnings” “Warning Messages” “Fault Messages”
Faults and Warnings
To view a message from a fault list or warning list
XW Auto Generator Start Warning Messages
To view a fault list or warning list
Warning Messages
XW Auto Generator Start Warning MessagesContinued
Self
Number
Message
XW Auto Generator Start Warning MessagesContinued
Warning Messages
Fault Messages
XW Auto Generator Start Fault Messages
XW Auto Generator Start Fault Messages
Fault
Self
Number
Troubleshooting
975-0307-01-01
A Specifications
All specifications are subject to change without notice
Electrical Specifications
Limited to Class 2 levels 100 VA as in Chapter 2, page
Mechanical Specifications
Figure A-1 XW Auto Generator Start Dimensions
Mechanical Specifications
975-0307-01-01
Environmental Specifications
Regulatory Compliance
Start Requirements
Generator Auto
and Types
Recommended Features
Generator Starting Types
Two Wire
Three-Wire Onan
Identification
Connection
Three-Wire Automotive
Connection
Identification
Connection
C Relay Timing
“RunMode” “MomentaryRun Mode” “GlowStop Mode” “StartStop Mode”
“PulseStop Mode”
page C-2 page C-3 page C-4 page C-4 page C-5
RunMode
MomentaryRun Mode
Figure C-2 MomentaryRun Mode Timing Diagram
Figure C-3 GlowStop Mode Timing Diagram
GlowStop Mode
StartStop Mode
PulseStop Mode
Figure C-4 StartStop Mode Timing Diagram
Figure C-5 PulseStop Mode Timing Diagram
Figure C-6 PulseStop Mode Relay 1 Behavior
Warranty and Return Information
Warranty
Proof of purchase may be in any one of the following forms
Return Material Authorization Policy
Disclaimer
Product
Exclusions
Return Procedure
Out of Warranty Service
Information About Your System
WA-6
Page
Page
Page
Xantrex Technology Inc
1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct
1 800 994 7828 Fax toll free NA
975-0307-01-01