Emerson E2 manuals
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Emerson E2 Operation Manual
273 pages 10.61 Mb
5 Table of Contents34 DISCONTINUED2.2.7 8DO Digital Output Board and PMAC II Anti-Sweat Controller 35 2.3 Echelon Network Boards and Peripherals39 3 Mounting51 4 E2 Hardware Setup4.1 Setting up the E24.1.1 Enclosure 4.1.2 Main Processor Board 4.1.3 Main Processor Board (Pre- vious Version) 4.1.4 Power Interface Board 52 4.2 Powering the E24.2.1 RS485 Ports 4.2.2 RS485 Jumpers 4.2.3 Echelon Network Connect 4.2.4 Echelon Jumpers 53 4.3 Add-On E2 Peripherals 55 4.4 Battery Testing and Replacement4.4.1 Low Battery Notification 4.4.2 The Battery Enable Switch 4.4.3 Battery Test 56 4.4.4 Battery Replacement - Qual- ified Technicians OnlyBattery Testing and Replacement E2 Hardware Setup 4-7 57 4SHIELD I/O or MODBUS Network Echelon 6 _ + 59 5 Serial Configura- tion5.1 Overview 5.2 COM Ports 5.3 Serial Device and Soft- ware Setup60 Figure 5-2 E2 COM# ASSOCIATIONS CONNECTOR Table 5-1 - COM Ports with Associated PIB and Card Connections - Refer to Figure 5-2 NOTE: MODBUS can be configured on multi- ple ports. 61 6 The RS485 Network and Hardware Setup6.1 The I/O Network 65 6.2 IMC/Prodigy Rooftop Unit Controllers66 6.3 ECT MODBUS6.3.1 Control Techniques Drive (VSD) 6.3.2 Copeland Discus with Core- Sense Diagnostics (ISD) 6.3.3 XR35CX, XR75CX, and XEV22 Case Controllers6.3.3.1 XR75CX-Case Display 67 6.3.4 iPro DAC6.3.5 Energy Meter6.3.5.1 Overview 6.3.5.2 Supported System Types 6.3.6 Modular Refrigerant Leak Detection Sensor (MRLDS) 68 6.3.7 Copeland Discus with Core- Sense Protection 6.3.8 Light Commercial Thermo- stat 6.3.8.1 Thermostat Inputs 6.3.8.2 Advisory and Alarms 71 6.3.9 Refrigerant Leak Detection System (RLDS) 6.3.9.1 Diagnostic Alarms 6.3.10 Copeland Scroll K5 Refrig- eration Compressor 72 6.3.11 XM Series of Case Control- lers 6.3.11.1 XM670 6.3.11.2 XM679 6.3.11.3 XM67875 ECT MODBUS The RS485 Network and Hardware Setup 6-15Power Wiring Types: 14 AWG Belden 9495 18 AWG Belden 9493 - +4-20 OUT 4. Set RS485 termination jumpers UP (terminated) if at 1. Connect the 4AO board to the RS485 I/O Network. _+0V either end of a daisy chain. Otherwise, set jumpers DOWN (not terminated). center-tapped + _ _ + 77 ECT MODBUS The RS485 Network and Hardware Setup 6-176-18 E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011(Terminated) (Not Terminated) (Term) (Term) 0VThree-conductor non-shielded cables 24VAC Center-Tapped Transformer AC1 0V AC1 24V CT 24V UP DOWN DOWN UP DAISY CHAIN CONFIGURATION 19200 baud 9600 baudBAUD RATEBOARD 16 BOARD 15 BOARD 12 BOARD 11 BOARD 8 BOARD 4 5. Connect board to the 24VAC secondary of the power transformer. center-tappedTO OTHER RS485 DEVICESTO OTHER RS485 DEVICESBOARD 1 BOARD 2 BOARD 3 BOARD 5 BOARD 6 BOARD 7 BOARD 9 BOARD 10 BOARD 13 BOARD 14 ADDRESS 78 16AI INSTALLATION GUIDESET TERMINATING JUMPERS: PRIMARY SIDEJU1 JU2 JU3 JU1 JU2 JU3 UP DOWNWIRING FOR 640-0056, 56VA Transformer, and 640-0080, 80VA Transformer240 208 C 120 120/208/240 VAC SECONDARY SIDEAC2 AC2 L2 L1are the recommended wire for connecting between the center-tapped transformer and I/O boards. Power Wiring Types: 14 AWG Belden 9495 18 AWG Belden 9493Earth ground the 0V (center-tapped) terminal of each boardSHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761 OR #88761 OR EQUIV. WIRE + to + (same color) WIRE 0V to 0V WIRE - to - (same color) ECT MODBUS The RS485 Network and Hardware Setup 6-19VALVE 1 VALVE 2 VALVE 3 VALVE 7 (Match wire colors to Wire color legend silk screened BLU 79 MultiFlex ESR INSTALLATION GUIDEper transformer.) For more information on transformer wiring, 2. Set the network address on the first five rockers of the either end of a daisy chain. Otherwise, set jumpers DOWN terminal of each board AC1Three-conductor non-shielded cables L1 L2that are supplied with the valves. the green wire to the silk screen green wire. Instead, connect For Sporlan valves match Stepper valve harness BOARD 31 BOARD 30 BOARD 24 BOARD 22 BOARD 21 BOARD 16 BOARD 15 BOARD 14 BOARD 8 BOARD 7 DOWN position) (Jumpers in the RS485 I/O NET1. Connect the MultiFlex ESR to the I/O Network. GND PRIMARY SIDEexcept blue wire legend.JP2 JP3 JP4 TERMINATION (Jumpers in the UP position) S1I/O NET0VSet the network address using the first 5 rockers of dip switch S1. Valid address range 1-31.BOARD 1 BOARD 2 BOARD 3 BOARD 4 BOARD 5 BOARD 6 BOARD 9 BOARD 10 BOARD 11 BOARD 12 BOARD 13 BOARD 17 BOARD 18 BOARD 19 BOARD 20 BOARD 23 BOARD 25 BOARD 26 BOARD 27 BOARD 28 BOARD 29 WIRE + to + (same color) WIRE SHIELD TO CENTER PIN WIRE - to - (same color)SHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761, 88761, OR EQUIV. +485 -485 S1AC2 AC1GND I/O NET NETWORK ECT Flow ESR 12 or ESR 20 Valve Valve connectors on the MultiFlex ESR board (1-8)all wire colors the Use the cable harnesses (A valve cable harness may not be longer than 150 feet) WIRING FOR 640-0080, 80VA, 24VAC Center-Tapped Transformer Power Wiring Types: 14 AWG Belden 9495 18 AWG Belden 9493240 208 C 120 120/208/240 VAC SECONDARY SIDE24V CT 24V AC1 GND AC2 AC2Earth ground the GND (center-tapped) 4. Set the termination jumpers UP (terminated) if at (no termination). refer to the MultiFlex ESR manual ( ). center-tapped P/N 026-1720 VALVE 4 VALVE 5 VALVE 6 VALVE 8 VALVE 4 VALVE 5 VA LVE 6 VALVE 7 VALVE 8 Valve 1 connector enlarged to show harness wire color orientation:DAISY CHAIN CONFIGURATIONSET TERMINATING JUMPERS: RBLK Won each valve connector (8) silk screen legend on valve connectors) 6-20 E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011 80 XEV22D DRIVER TO E2 INSTALLATION GUIDE83 7 E2 Ethernet Peer Communications87 8 Echelon Network and Hardware Setup8.1 Overview 8.2 Wiring Type 8.3 Echelon Network Structuring (Daisy-Chains)8.3.1 Maximum Number of Eche- lon Devices 88 8.4 Device TerminationE2 E2 E2s 8.4.1 Using a Termination Block (P/N 535-2715) to Terminate a Daisy Chain 89 8.5 Wire Restrictions8.6 Installing Echelon Devices8.6.1 Powering Echelon Devices 90 8.7 LEDs8.8 Open Echelon Device Connectivity8.8.1 Configuring Echelon Devices91 8.8.1.1 TroubleshootingOpen Echelon Device Connectivity Echelon Network and Hardware Setup 8-7 Use cable harness supplied with valve OR ESR12 or ESR20 Emerson Flow Controls one pin when unterminating an To other Einsteins/E2s, or Echelon devicesNOTE: Leave jumper hanging on 93 Valve #4Pin 1use 18AWG wire (no longer than 75 ft.) OR 14AWG wire (no longer than 200 ft.) 95 9 Input and Output Setup113 10 Quick Start143 11 Software Overview201 12 Operators Guide to Using the E2219 Appendix A: Case Type Defaults223 Appendix C: Alarm Advisory MessagesAppendix D: PID Control 237 P Introduction to PID Control D I
283 pages 10.89 Mb
5 TABLE OF CONTENTS10 17 1Introduction25 2 Hardware Overview37 3 Mounting3.1 Mounting the E2 39 3.2 Mounting I/O Boards41 3.3 Echelon Devices3.3.1 CC-100 Case Controller and CS-100 Case Circuit ControllerCONTROLLER (TOP VIEW) CONTROLLER (SIDE VIEW) 3.3.2 MultiFlex ESR 3.3.3 TD3 3.4 COM3 Internal Modem Plug-In Card (P/N 638-3362) 43 3.5 Sensors and Transducers3.5.1 Pressure Transducers 3.5.2 Inside Temperature Sensor3.5.2.1 Location 3.5.2.2 Mounting 3.5.3 Outside Temperature Sensor3.5.3.1 Location 3.5.3.2 Mounting 44 3.5.4 Insertion Temperature Probe3.5.4.1 Location 3.5.4.2 Mounting 3.5.5 Supply and Return Air Sensors 3.5.6 Refrigeration System Temperature Probes and Sensors3.5.6.1 Location 3.5.6.2 Mounting Bullet and Pipe Mount Sensors 45 3.5.7 Product Temperature Probes 3.5.8 Humidity Sensors and Humidistats3.5.8.1 Indoor RH Sensor 3.5.8.2 Outdoor RH Sensors 3.5.8.3 Duct-mounted Insertion RH Probe 46 3.5.9 Dewpoint Probe3.5.9.1 Location 3.5.9.2 Mounting 3.5.10 Light Level Sensor3.5.10.1 Location 3.5.10.2 Mounting 47 3.5.11 Liquid Level Sensors3.5.12 Refrigerant Leak Detectors 49 4 E2 Hardware Setup4.1 Setting up the E24.1.1 Enclosure 4.1.2 Main Processor Board 4.1.3 Power Interface Board (PIB) 50 4.2 Powering the E24.2.1 RS485 Ports 4.2.2 RS485 Termination Jumpers (MODBUS or I/O Net) 4.2.3 Echelon Network Connect 4.2.4 Echelon Jumper 4.3 Add-On E2 Peripherals 52 E2 INSTALLATION GUIDEBLACK SHIELD4-4 E2 RX/BX/CX I&O Manual 026-1614 Rev 4 5-JAN-2013 WHITE _ + 53 5Serial Configuration5.1 Overview 5.2 COM Ports 5.3 Serial Device and Software Setup 57 6 The RS485 Network and Hardware Setup6.1 The I/O Network 62 6.2 IMC/Prodigy Rooftop Unit Controllers6.3 MODBUS 69 6.4 BACnet6.4.1 BACnet Overview 6.4.2 BACnet Communication6.4.2.1 Master Slave Token Passing 6.4.2.2 BACnet IP (Internet Protocol) 6.4.2.3 Discovery 6.4.2.4 Client-Server 70 6.4.3 MS/TP Network Connec tion to E26.4.3.1 Add and Connect a BACnet Device 73 MULTIFLEX COMBINATION I/O BOARDS4: ANALOG (4AO) ADDRESS BOARD 7 BOARD 4 BOARD 30 BOARD 28 BOARD 27 BOARD 24 BOARD 22 BOARD 21 S3: INPUT (16AI) BOARD 20 BOARD 19 BOARD 16 BOARD 15 BOARD 14 BOARD 13 BOARD 12 BOARD 11 BOARD 9 BOARD 8 BOARD 7 BOARD 6 BOARD 5 BOARD 4 BOARD 3 BOARD 2 BOARD 1 0v SIG BACnet The RS485 Network and Hardware Setup 6-179600 BAUD 19200 BAUD for primary side wiring. P/N 640-0042, 220VAC Primary, P/N 640-0050, 120VAC Primary, P/N 640-0041, 120VAC Primary, 120/208/240 VAC 24 VACYELLOW MULTIFLEX 16 PLUG CABLE PLUG INPUT JP32. Set the network address on the first five rockers of dip switch INPUT 8 INPUT 3 0v SIG INPUT 2 INPUT 4 0v SIG INPUT 7 INPUT 5 0v SIG INPUT 6 S2 S1 S3 MULTIFLEX BOARD INSTALLATION GUIDE1. Connect board to the RS485 I/O Network. DO NOT NO TERMINATION TERMINATION OUT IN JP2 JP4 JP2 JP4 JP3CONNECTOR FROM 16AI INTO THIS END #1 #2 #3 #4 #4 #3 #2 #1CONNECTOR INTO INPUT SOCKET MULTIFLEX INPUT ADAPTER P/N 335-2301 0V 24 VAC 50VA 75VA 50VA P/N 640-0056, Multi-tap 120/208/240VAC Primary, 56VA P/N 640-0080, Multi-tap 120/208/240VAC Primary, 80VA Note: Please refer to transformer Acceptable CPC Transformers:BOARD 10 BOARD 17 BOARD 18 ADDRESS S4: RELAY (8RO) ADDRESSBOARD 23 BOARD 25 BOARD 26 BOARD 29 BOARD 31 S3: BAUD RATEBOARD 1 BOARD 2 BOARD 3 BOARD 5 BOARD 6(or 8DO ADDRESS OF THE 168DO BOARD) SHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761 OR #88761 OR EQUIV. WIRE + to + (same color) WIRE 0V to 0V WIRE - to - (same color) Power Wiring Types: 14 AWG Belden 9495 18 AWG Belden 9493 74 6-18 E2 RX/BX/CX I&O Manual 026-1614 Rev 4 5-JAN-20131. Connect the 4AO board to the RS485 I/O Network. _+-set thejumpers in the top-most position (MOD). ForI/O Net, set the center-tapped + _ _ ++ V + - V5. If the E2 is the beginning of all RS-485 I/Oor MODBUS Networks, set all three jumpersto the UP position. For MODBUS, 0V24 VAC 24 VAC 120/208/240 VAC the jumpers tothe DOWN position (NO). 76 6-20 E2 RX/BX/CX I&O Manual 026-1614 Rev 4 5-JAN-20135. If the E2 is the beginning of all RS-485 I/O or FOR MODBUS NET TERMINATED NOT TERMINATEDPINOUT 24 VAC OUTPUT AC2 AC1 11 12 5 6FOR 208/230 VAC POWER SOURCE 24 VAC OUTPUT AC2 AC1 11 12 5 6 208/230 VAC DAISY CHAIN CONFIGURATIONBAUD RATEBOARD 16 BOARD 15 BOARD 14 BOARD 13 BOARD 12 BOARD 11 BOARD 10 BOARD 8 BOARD 4 24V CT 24V UP DOWN DOWN UP jumpers in the middle position(I/O). For no termination, Connect board to power transformer.SHIELDED TWISTED PAIR BELDEN #8761 OR EQUIV. WIRE + to + WIRE 0V to 0V WIRE - to - 19200 baud 9600 baudBOARD 5 BOARD 6 BOARD 7 BOARD 9 ADDRESS 77 16AI INSTALLATION GUIDESET TERMINATING JUMPERS: BACnet The RS485 Network and Hardware Setup 6-212 8 70V CENTER TAP 120 VAC 2 8 70V CENTER TAP FOR 120 VAC POWER SOURCE PRIMARY SIDE SECONDARY SIDE240 208 C 120 120/208/240 VAC AC1 0V AC2 TERMINATED FOR I/O NET 78 MultiFlex ESR INSTALLATION GUIDE1. Connect the MultiFlex ESR to the I/O Network. 6-22 E2 RX/BX/CX I&O Manual 026-1614 Rev 4 5-JAN-2013FOR MODBUS NET TERMINATED (Match wire colors to RBLK WVALVE 2 VALVE 3 VALVE 4 VALVE 5 VALVE 6 VALVE 7 VALVE 8VALVE 1 VALVE 2 VALVE 3 VALVE 7 set all three jumpers to the UP position. For MODBUS, set the jumpers 4. If the E2 is the beginning of all RS-485 I/O or MODBUS Networks, GNDterminal of each board Three-conductor non-shielded cables L1 L2 PRIMARY SIDEthat are supplied with the valves. except blue wire legend. For Sporlan valves match Stepper valve harness I/ONET0VBOARD 31 BOARD 30 BOARD 24 BOARD 22 BOARD 16 BOARD 15 BOARD 8 BOARD 7 BOARD 6 BOARD 5 RS485 I/O NETS1Set the network address using the first 5 rockers of dip switch S1. Valid address range 1-31.BOARD 1 BOARD 2 BOARD 3 BOARD 4 BOARD 9 BOARD 10 BOARD 11 BOARD 12 BOARD 13 BOARD 14 BOARD 17 BOARD 18 BOARD 19 BOARD 20 BOARD 21 BOARD 23 BOARD 25 BOARD 26 B OARD 27 BOARD 28 BOARD 29 WIRE + to + (same color) WIRE SHIELD TO CENTER PIN WIRE - to - (same color)SHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761, 88761, OR EQUIV. +485 -485 S1JP2JP3 JP4 NETWORK ECT Flow ESR 12 or ESR 20 Valve Valve connectors on the MultiFlex ESR board (1-8)allwire colors the green wire. Instead, connect the green wire to the silk screen Use the cable harnesses (A valve cable harness may not be longer than 150 feet) WIRING FOR 640-0080, 80VA, 24VAC Center-Tapped Transformer Power Wiring Types: 14 AWG Belden 9495 18 AWG Belden 9493240 208 C 120 120/208/240 VAC SECONDARY SIDEAC1 GND AC2 AC1 AC2Earth ground the GND (center-tapped) center-tapped P/N 026-1720 VALVE 4 VALVE 5 VALVE 6 VALVE 8 Valve 1 connector enlarged to show harness wire color orientation:BLUWire color legend silk screened on each valve connector (8) silk screen legend on valve connectors)NOT TERMINATED TERMINATED FOR I/O NET 83 7 E2 Ethernet Peer Communications87 8 Echelon Network and Hardware Setup8.1 Overview 8.2 Wiring Type 8.3 Echelon Network Structuring (Daisy-Chains)E2 E2 E2s 8.3.1 Maximum Number of Echelon Devices 88 8.4 Device Termination8.4.1 Using a Termination Block (P/N 535-2715) to Terminate a Daisy Chain 89 8.5 Wire Restrictions8.6 Installing Echelon Devices8.6.1 Powering Echelon Devices 90 8.7 LEDs8.8 Open Echelon Device Connectivity8.8.1 Configuring Echelon D evices91 8.8.1.1 TroubleshootingTo other Einsteins/E2s, or Echelon devicesESR12 or ESR20Use cable harness supplied with valve OR NOTE: Leave jumper hanging on Emerson Flow Controls one pin when unterminating an 93 Valve #4 Pin 1 Open Echelon Device Connectivity Echelon Network and Hardware Setup 8-7use 18AWG wire (no longer than 75 ft.) OR 14AWG wire (no longer than 200 ft.) 95 9 Input and Output Setup115 10 Quick Start145 11 Software Overview205 12 Operators Guide to Using the E2223 Appendix A: Case Type Defaults227 Appendix C: Alarm Advisory Messages241 Copeland CoreSense E2 Alarms E2 Advisory Text (Advisory Log) E2 Advisory Priority (default) E2 Display Code Text E2 Associated Alarm Property CoreSense Device Display (LCD) 242 E2 Advisory Text (Advisory Log)E2 Advisory Priority (default) Display (LCD) E2 Display Code Text E2 Associated Alarm Property CoreSense Device Appendix D: PID Control 247 P Introduction to PID Control D I
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