Toshiba RAV-SM1402CT-E manuals
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Toshiba RAV-SM1402CT-E Manual Do Utilizador
18 pages 419.13 Kb
3 CONTENTSSOMMAIREDEUTSCHNEDERLANDS ENGLISH ITALIANOESPAOLPORTUGUS FRANCAIS INHOUD INHALT INDICE CONTENIDO NDICE 4 ACCESSORIES (SOLD SEPARATELY)PRECAUTIONS FOR SAFETYWARNING WARNINGS ABOUT INSTALLATION WARNINGS ABOUT OPERATION WARNINGS ABOUT MOVEMENT AND REPAIR 5 ENGLISH2 CAUTIONS ABOUT INSTALLATION CAUTIONS ABOUT OPERATIONAir inlet (Side and rear) Remote controller Pipes and electric wires Air outlet Button Air filter Discharge flap of discharge port Suction air port Outdoor unitThe image of outdoor unit in the figure is in case Model RAV-SM802AT-E. 6 PARTS NAMEPARTS NAME OF REMOTE CONTROLLER 7 2 145 78 3 10 1 4 611 9 13 125 8 Operation sectionStop CORRECT USAGEPreparationTurn on the main power switch and/or the leakage breaker. * 9 1 3 2 4
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Toshiba RAV-SM1402CT-E Service Manual
195 pages 5.79 Mb
R410A SERVICE MANUAL/INTEGRATION AIR-CONDITIONERSPLIT TYPEINDOOR UNIT OUTDOOR UNIT 2 CONTENTS4 SAFETY CAUTION[Explanation of indications]Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet [Explanation of illustrated marks] [Confirmation of warning label on the main unit] DANGER WARNING CAUTION DANGER 6 WARNING CAUTION 7 New Refrigerant (R410A)1. Safety Caution Concerned to New Refrigerant 2. Cautions on Installation/Service 3. Pipe Materials1) Copper pipe <Piping> <Flare nut> 2) Joint 8 4. ToolsTools exclusive for R410A (The following tools for R410A are required.) General tools (Conventional tools can be used.) 9 1. SPECIFICATIONS1-1. Indoor Unit 17 1-2. Outdoor Unit19 1-3. Operation Characteristic Curve Operation characteristic curve <Digital Inverter>RAV-SM1403AT-E RAV-SM803AT-E RAV-SM803AT-E RAV-SM1403AT-E RAV-SM1403AT-E RAV-SM1403AT-E RAV-SM803AT-E RAV-SM803AT-E RAV-SM563AT-E RAV-SM563AT-E RAV-SM1103AT-E, RAV-SM1403AT-E 20 Operation characteristic curve <Super Digital Inverter>RAV-SP562AT-E Compressor speed (rps) Compressor speed (rps) Compressor speed (rps) RAV-SP562AT-ERAV-SP562AT-E 21 Capacity variation ratio according to temperatureOutdoor temp. (C)Capacity ratio (%)Standard air volume 780m/h High static pressure 2H tapStandard H tap Standard air volume 780m/hHigh static pressure 2H tap Usable limit Standard air volume 1140m/hStandard L tap Usable limit Standard air volume 1140m/h High static pressure 2H tapHigh static pressure 2H tap Low static pressure H tap Standard L tap High static pressure 1H tap Standard H tap Low static pressure H tap Standard L tap High static pressure 1H tap Standard H tapLow static pressure H tap High static pressure 1H tapLow static pressure H tap High static pressure 1H tap Standard H tap 22 2. AIR DUCTING WORK2-1. Static Pressure Characteristics of Each ModelFig. 4 RAV-SM802BT-E (Square duct) Fig. 2 RAV-SM562BT-E (Square duct) Fig. 1 RAV-SM562BT-E (Round duct) Fig. 3 RAV-SM802BT-E (Round duct)Standard air volume 1620m/hStandard L tapHigh static pressure 2H tap Standard air volume 1980m/h Air volume hm/h High static pressure 2H tapHigh static pressure 2H tap Standard H tapStandard L tapStandard L tapHigh static pressure 2H tap Low static pressure H tap Standard L tap High static pressure 1H tap Standard H tap Low static pressure H tap High static pressure 1H tapStandard H tap Low static pressure H tapHigh static pressure 1H tapLow static pressure H tap High static pressure 1H tap 23 Fig. 5 RAV-SM1102BT-E (Round duct)Fig. 6 RAV-SM1102BT-E (Square duct) Fig. 8 RAV-SM1402BT-E (Square duct) Fig. 7 RAV-SM1402BT-E (Round duct) 24 3. CONSTR UCTION VIEWS (EXTERNAL VIEWS)3-1. Indoor Unit Z3-1-1. 4-Way Air Discharge Cassette TypeRAV-SM563UT-E, RAV-SM803UT-E RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-E 25 ZSM1103 SM1403 9.5 15.9 183 319 9.5 A 319 D 183 C 15.9 SP1102 9.5 31918315.9 B 26 3-1-2. Concealed Duct TypeDimensionRAV-SM562BT RAV-SM802BT RAV-SM1102BT RAV-SM1402BT 27 3-1-3. Under Ceiling Type562CT 802CT 1102CT, 1402CT 500 or moreModel name A B C D 910 1180 1595 855 1125 1540 6.4 12.7 9.5 15.9 250 or more250 or more 3-2. Outdoor Unit 28 ( ) ( )Space required for service RAV-SM1103AT-E, RAV-SM1403AT-E / RAV-SP562AT-E, RAV-SP802AT-E 29 ( ) ( )31 4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM4-1. Indoor Unit/Outdoor UnitHeight difference Outdoor unitRAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SM563AT-E Indoor unitRAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM803AT-E 32 Indoor unitOutdoor unit33 RAV-SM1103UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SM1103AT-E34 RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SM1403AT-E35 RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-E36 RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-E37 RAV-SP1102UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SP1102AT-E38 RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SP1402AT-E 5. WIRING DIAGRAM5-1. Indoor Unit~~ 5-1-1. 4-Way Air Discharge Cassette TypeRAV-SM563UT-E, RAV-SM803UT-E, RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-EColor Identification LM2 LM1 B A 39 MCC-1402 Control P.C. Board for Indoor Unit321 321 NLB A 5-1-2. Concealed Duct TypeRAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-EDP ~~ FM Color Identification B A 40 MCC-1402 Control P.C. Board for Indoor Unit321 321 NLB A5-1-3. Under Ceiling Type AFM ADP ~ ~ Color Identification 41 MCC-1402 Control P.C. Board for Indoor Unit321 32 1 NL 5-2. Outdoor Unit (Wiring Diagram) 42 NL321Color Identification NOTE P.C. Board (MCC-5009)CM RAV-SM1103AT-E, RAV-SM1403AT-E 43 NL 1 2 3FM PMV Color Identification NOTEIGBT MODULE BLK BLU RED GRY PNK BLACK BLUE RED GRAY PINK WHI BRN ORN YEL PUR WHITE BROWN ORANGE YELLOW PURPLE P.C. board (MCC-1438) SUB P.C. board (MCC-1531) CMCM PMV FM TE TH TD TO TS IGBT Color Identification 44 NL1 2 3FM PMV BLK BLU RED GRY PNK NOTEYEL PNK P08 P09 P12 P13 P24 RED P21 BRN P29 ORN P28 GRY P19 P18 P17 IGBT MODULE BLACK BLUE RED GRAY PINK WHI BRN ORN YEL PUR WHITE BROWN ORANGE YELLOW PURPLE P.C. board (MCC-1438) SUB P.C. board (MCC-1531) CMRED RED 49C ORN CM PMV FM TE TD TO TS IGBT Color Identification 45 NL1 2 3PMV BLK BLU RED GRY PNK NOTEIGBT MODULE BLACK BLUE RED GRAY PINK WHI BRN ORN YEL PUR WHITE BROWN ORANGE YELLOW PURPLE P.C. board (MCC-1438) SUB P.C. board (MCC-1531) CMCM PMV TE TH TD TO TS IGBT 46 6. SPECIFICATIONS OF ELECTRICAL PARTS51 7. REFRIGERANT R410A7-1. Safety During Installation/Servicing 7-2. Refrigerant Piping Installation 55 7-3. Tools7-4. Recharging of Refrigerant 56 7-5. Brazing of Pipes7-5-1. Materials for Brazing 1. Silver brazing filler 2. Phosphor bronze brazing filler 3. Low temperature brazing filler 7-5-2. Flux 1. Reason why flux is necessary 57 2. Characteristics required for flux3. Types of flux Noncorr osive flux Activ ated flux 4. Piping materials for brazing and used brazing filler/flux 7-5-3. BrazingNever use gas other than Nitrogen gas. 1. Brazing method to prevent oxidation 58 7-6. Instructions for Re-use Piping of R22 or R407C* Pipe diameter and thickness (mm) 7-6-1. Basic conditions need to reuse the existing pipe7-6-2. Restricted items to use the existing pipes 7-6-3. Branching pipe for simultaneous operation system 7-6-4. Curing of pipesThere is possibility that a large quantity of poor oil or moisture remains inside of the pipe. 59 7-6-5. Final Installation Chec ks7-6-6. Recovery method of refrigerant for RAV-SM563AT-E, SM803AT-E 60 DANGER7-6-7. Recovery method of refrigerant for RAV-SM1103AT-E, SM1403AT-E 61 8. CONTROL BLOCK DIAGRAM8-1. Indoor Contr ol CircuitWireless remote controller kit Receiver P.C. board *Outdoor unit Indoor unit #3 #1Connection Interfase (Option) Indoor control P.C. board (MCC-1402) Duct type nothing Separately sold parts for Ceiling type Main (Sub) master remote controller Weekly timer #2 P.C. board (MCC-1440) Option Option Optional only for 4-way Air Discharge Cassette and Under Ceiling type models 62 8-2. Control Specifications63 *70 8-3. Indoor Print Circuit Board8-3-1. 4-W ay Air Discharge Cassette Type / Concealed Duct Type / Under Ceiling Type 71 9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS9-1. Indoor Control Circuit1: Applied 9-1-1. Indoor P.C. Board Optional Connector Specifications 9-2. Outdoor Controls9-2-1. Print Circuit Board P.C. Board Comparison Table for Digital Inverter 9-2-2. Outline of Main Controls 1. Pulse Modulating V alve (PMV ) contr ol 76 REQUIREMENT2. Discharge temperature release control 3. Current release control 4. Outdoor fan controlAllocations of fan tap revolutions [rpm] Operation with WE(The operation frequency differs according to the model type.) 1) Cooling fan control 77 Qtion. The outdoor is controlled by every 1 tap of DC f an control (15 taps). R Sfrequency of the fan increases regardless of TE if temperature of TD sensor has risen.a b TE [C] TD [C] 85 80 75 65 78 QRTE [C] (Object: SM56, SM80) S T5. Coil heating control(In trouble of TE sensor) TO [C] TE [C] 20 18 12 10 18 15 10 8 0 1 6 7 6. Defr ost control 79 QR Sstopped for appro x. 50 seconds. Start of heating operation 80 10. TROUBLESHOOTING10-1. Summary of Troub leshooting<W ired remote controller type> 1. Bef ore troubleshooting 2. Troubleshooting procedure<W ireless remote controller type> (For 4-way air discharge cassette type only models) 81 1. Bef ore troubleshooting2. Tr oubleshooting procedure 82 10-2. Check Code ListError mode detected b y indoor and outdoor units : Flash, : Go on, l 83 l l85 lll lll lll ll lll lll 12. SETUP AT LOCAL SITE AND OTHERS12-1. Indoor Unit12-1-1. Test Run Setup on Remote Controller 106 12 4 3 5 107 12 3 4 1 2 3 4 5 108 23, 4, 5, 6 2, 7 112 23 3 1 2 3 2 1 113 12-2. Setup at Local Site / OthersModel name: TCB-PCNT30TLE2MCC-1440resistance communication circuit Terminal CN51 12-2-1. TCC-LINK Adapter (For TCC-LINK Central Control)1. FunctionThis model is an optional P.C. board to connect the indoor unit to TCC-LINK (Central controller). 2. Microprocessor Block Diagram 3. TCC-LINK Wiring Connection CN40 SW01 Remote controller Indoor control P.C. board TCC-LINK TCC-LINK adapter P.C. board Indoor unit TCC-LINKCommunication units: Total 64 units Communication distance: 2000 m CN050 CN041 Terminal block (A, B) Central controllerCentral control de vices: Max. 10 units ( )Caution 1 Caution 2 4. Wiring SpecificationsNo. of wires 2 Size Up to 1000m: twisted wire 1.25mm Up to 2000m: twisted wire 2.0mm 5. P.C. Board Switch (SW01) SetupCentral control de vices: Max. 10 units 114 ( )(Reference) Setup contents of s witch 6. External View of P.C. Board 115 15 4 3 2 + 12-3. How to set up central control address number1. Setup from remote controller at indoor unit side <Procedure> Perform setup while the unit stops. buttons for 4 seconds or more. buttons, specify item code 03. buttons, select the setup data. The setup data is shown in the right table (Table 1). button. (OK if display goes on.) button. 116 ( ) ( )13. ADDRESS SETUP13-1. Address Setup<Address setup procedure> 117 13-2. Address Setup & Group Control<Terminology> Only turning on source power supply (Automatic completion) 13-2-1. System configuration 13-2-2. Automatic address example from unset address (No miscabling) 118 1 2 3 4 5 6 7 8 9 10 111 3, 6, 9 11 2, 5, 8 4, 7, 10 13-3. Address Setup 11 10 8 5 2 1(Manual setting from remote controller) 3 4 6 7 90001 to Master unit, and 0002 119 1 21 3 1 2 3 2 1 2
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