OUTDOOR UNIT
INDOOR UNIT
SERVICE MANUAL/INTEGRATION
AIR-CONDITIONER
SAFETY CAUTION
CONTENTS
SPECIFICATIONS
5. WIRING DIAGRAM
8. CONTROL BLOCK DIAGRAM
7. REFRIGERANT R410A
9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS
DANGER
SAFETY CAUTION
DANGER
Explanation of indications
Do not modify the products
metal section Earth position
1. Safety Caution Concerned to New Refrigerant
New Refrigerant R410A
2. Cautions on Installation/Service
3. Pipe Materials
4. Tools
Tools exclusive for R410A The following tools for R410A are required
General tools Conventional tools can be used
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1. SPECIFICATIONS
1-1-1. 4-Way Air Discharge Cassette Type
Model
Model
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Indoor unit
SM563UT-E
1-1-2. Concealed Duct Type
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Model
Indoor unit
Indoor unit
Model
SM562BT-E
SM802BT-E
1-1-3. Under Ceiling Type
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Model
Indoor unit
Model
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Indoor unit
SM562CT-E
1-1-4. Twin Type
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Type
4-Way Air Cassette
Type
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4-Way Air Cassette
Concealed Duct
SM563AT-E
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SM803AT-E
SM1103AT-E
SP562AT-E
Super Digital Inverter
SP802AT-E
SP1102AT-E
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Operation characteristic curve Digital Inverter
Cooling
Heating
RAV-SP562AT-E, RAV-SP802AT-E
Operation characteristic curve Super Digital Inverter
Cooling
Heating
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Capacity variation ratio according to temperature
RAV-SM563AT-E, RAV-SM803AT-E, RAV-SM1103AT-E, RAV-SM1403AT-E
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E
RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-E
2. AIR DUCTING WORK
Standard air volume 1980m³/h
Standard air volume 1620m³/h
Fig. 5 RAV-SM1102BT-E Round duct
Fig. 7 RAV-SM1402BT-E Round duct
3-1-1. 4-Way Air Discharge Cassette Type
3. CONSTRUCTION VIEWS EXTERNAL VIEWS
SM563
Ø6.4
RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-E
3-1-2. Concealed Duct Type
Dimension
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E
3-1-3. Under Ceiling Type
Space required for service
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3-2. Outdoor Unit
150 or more
RAV-SM1103AT-E, RAV-SM1403AT-E / RAV-SP562AT-E, RAV-SP802AT-E
Suction
RAV-SP1102AT-E, RAV-SP1402AT-E
4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM
4-1. Indoor Unit/Outdoor Unit
Indoor unit
Indoor unit
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RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM803AT-E
Outdoor unit
Outdoor unit
Indoor unit
RAV-SM1103UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SM1103AT-E
at liquid side Ø
Indoor unit
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Outdoor unit
RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SM1403AT-E
Indoor unit
Outdoor unit
RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-E
Indoor unit
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Outdoor unit
RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-E
Outdoor unit
Indoor unit
RAV-SP1102UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SP1102AT-E
Height difference
Indoor unit
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Outdoor unit
RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SP1402AT-E
MCC-1402
5. WIRING DIAGRAM
Control P.C. Board for
Indoor Unit
Control P.C. Board for
MCC-1402
Indoor Unit
5-1-2. Concealed Duct Type
Control P.C. Board for
MCC-1402
Indoor Unit
5-1-3. Under Ceiling Type
Diagram
Outdoor Unit Wiring
1 2 3 L N
MCC-5009
Color Identification
SUB P.C. board
SUB P.C. board
P.C. board
RAV-SP562AT-E, RAV-SP802AT-E
Color Identification
P.C. board
Color Identification
SUB P.C. board
MCC-1531
6. SPECIFICATIONS OF ELECTRICAL PARTS
6-1. Indoor Unit
6-1-1. 4-Way Air Discharge Cassette Type
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6-1-2. Concealed Duct Type
6-1-3. Under Ceiling Type
6-2. Outdoor Unit
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RAV-SP562AT-E, RAV-SP802AT-E
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RAV-SP1102AT-E, RAV-SP1402AT-E
RAV-SM1403AT-E
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6-3. Accessory Separate Soldparts
7. REFRIGERANT R410A
7-2-1. Piping Materials and Joints Used
Refer to the “7-6. Instructions for Re-use Piping of R22 or R407C”
Table 7-2-1 Thicknesses of annealed copper pipes
7-2-2. Processing of Piping Materials
Thickness mm
Outer diameter mm
Table 7-2-3 Dimensions related to flare processing for R410A
Fig. 7-2-1 Flare processing dimensions
Table 7-2-4 Dimensions related to flare processing for R22
Table 7-2-5 Flare and flare nut dimensions for R410A
Dimension mm
Table 7-2-6 Flare and flare nut dimensions for R22
43˚to 45˚
Nominal
7-3. Tools
Fig. 7-4-1 Configuration of refrigerant charging
7-4. Recharging of Refrigerant
7-3-1. Required Tools
7-5-2. Flux 1. Reason why flux is necessary
3. Low temperature brazing filler
7-5. Brazing of Pipes
7-5-1. Materials for Brazing 1. Silver brazing filler
3. Types of flux Noncorrosive flux
2. Characteristics required for flux
Activated flux
4. Piping materials for brazing and used brazing filler/flux
7-6-3. Branching pipe for simultaneous operation system
7-6-1. Basic conditions need to reuse the existing pipe
7-6-4. Curing of pipes
Instruction of Works
Existing pipe NO * Use a new pipes NO
7-6-6. Recovery method of refrigerant for RAV-SM563AT-E, SM803AT-E
7-6-7. Recovery method of refrigerant for RAV-SM1103AT-E, SM1403AT-E
DANGER
8. CONTROL BLOCK DIAGRAM
Weekly timer
8-1. Indoor Control Circuit
8-2. Control Specifications
Outline of specifications
Remarks
Outline of specifications
COOL
Remarks
HEAT
Outline of specifications
Remarks
A zone
Remarks
Outline of specifications
Control temp C
Tc ˚C
Remarks
Outline of specifications
Drain pump control
W arning
In case of wireless remote controller
12 Frequency fixed In case of wired remote controller
Outline of specifications
Option for 4-way air discharge cassette type only
Remarks
Outline of specifications
RBC-AMT31E
Last push priority
Remarks
Outline of specifications
Circuit Board
8-3. Indoor Print
8-3-1. 4-W ay Air
Concealed Duct Type / Under Ceiling Type
9-1-1. Indoor P.C. Board Optional Connector Specifications
9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS
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9-2-1. Print Circuit Board
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RAV -SM563AT
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Optional connector
MCC-1531
RAV -SM1103AT-E, RAV -SM1403AT-E / RAV -SP562AT-E, RAV -SP802AT-E
MCC-1531
E, RAV
IPDU MCC-1438
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RAV -SP562AT-E, RAV
SP1402AT-E
REQUIREMENT
2. Discharge temperature release control
9-2-2. Outline of Main Controls
1. Pulse Modulating V alve PMV control
4. Outdoor fan control
Operation with WE
Allocations of fan tap revolutions rpm
5. Coil heating control
In trouble of TE sensor
Object SM56, SM80
Start of heating operation
6. Defrost control
1. Before troubleshooting
10. TROUBLESHOOTING
2. Troubleshooting procedure
Trouble
2. Troubleshooting procedure
1. Before troubleshooting
Trouble
Confirmation of lamp display
Error mode detected by indoor and outdoor units
10-2. Check Code List
Page
Error mode detected by central remote controller
Error mode detected by remote controller
10-3. Error Mode Detected by LED on Outdoor P.C. Board
Type A
Type B
10-4-1. Check Code
10-4. Troubleshooting Procedure for Each Check Code
Are connections from connectors
E04 error
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Are 1, 2, 3 inter-unit cables normal?
E18 error
E10 error
E08, L03, L07, L08 error
L09 error
L30 error
L20 error
P10 error
F10 error
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P12 error Only for 4-way air discharge cassette type models
CN333
CN334
P22 error
CN301, *CN303 CN300
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F02 error
P19 error
Is connection of TC sensor connector
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P26 error
F01 error
Is connection of TCJ sensor connector
Are not “P26” and “14” errors output
H03 error
P29 error
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For RAV-SM563AT-E
F04 error
F06 error
F08 error
TE/TS sensor connectors of CDB CN604/CN605 normal?
H02 error
L29 error
IPDU P.C. board error Defect ÆReplace
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H01 error
P03 error
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Check parts. Defect ÆReplace
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P04 error
Is high-voltage
protective operation by
Can handy remote controller control
C06 error Central controller
E03 error Master indoor unit
F29 error / 12 error
P31 error Sub indoor unit
TC, TCJ sensor
TA sensor
30 Caracteristics-2 Caracteristics-1
Caracteristics-3
Requirement when replacing the service indoor P.C. board assembly
11. REPLACEMENT OF SERVICE INDOOR P.C. BOARD
r1 Readout of the setup data from EEPROM
r2 Replacement of service P.C. board
Minimum requirements for item code
REMOTE CONTROLLER
r3 Writing of the setup contents to EEPROM
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Memorandum for setup contents Item code table Example
12-1-1. Test Run Setup on Remote Controller
12. SETUP AT LOCAL SITE AND OTHERS
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12-1. Indoor Unit
Except 4-way Air Discharge Cassette Type and Under Ceiling Type
Outline of test operation from the wireless remote controller
4, 5
Item No. DN table Selection of function
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Description
At shipment
2-remote controller control Controlled by two remote controllers
12-1-2. Cabling and Setting of Remote Controller Control
How to set wired remote controller as sub remote controller
Wireless remote controller Under Ceiling Type only
12-1-3. Monitor Function of Remote Controller Switch
Item code 01 Latest → Item code 04 Old
1 2
12-2-1. TCC-LINK Adapter For TCC-LINK Central Control
12-2. Setup at Local Site / Others
4. Wiring Specifications
5. P.C. Board Switch SW01 Setup
Size
12-3. How to set up central control address number
13-1. Address Setup
13. ADDRESS SETUP
13-2-1. System configuration
13-2. Address Setup & Group Control
Only turning on source power supply Automatic completion
13-2-2. Automatic address example from unset address No miscabling
3, 6, 9 4, 7
2, 5
1 2 3 4 5 6 7 8 9 10 11 END
13-3. Address Setup
1 2 3 END
1 2 END
ON / OFF button if the unit stops
button, the unit numbers
Procedure
14. DETACHMENTS
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14-1-1. 4-Way Air Discharge Cassette Type
louver connector
Procedure
No. Part name
Remarks
No. Part name
Procedure
Remarks
Card-edge spacer
Screws fixing earth lead wires
Procedure
No. Part name
Remarks
‡ Drain pan 1. Detachment
Procedure
2. Attachment
No. Part name
ˆ Drain pump 1. Detachment
Procedure
3. Attachment
No. Part name
Procedure
Part name
Remarks
14-1-2. Concealed Duct Type
Procedure
No. Part name
Remarks
Float switch holder
Procedure
No. Part name
Remarks
No. Part name
Procedure
Remarks
6 -3. View from reverse side of drain pump
14-1-3. Under Ceiling Type
Procedure
No. Part name
Remarks
Procedure
No. Part name
Remarks
No. Part name
Procedure
Remarks
Fixing louver motor and louver drive member
Part name
Procedure
Remarks
Heat exchanger support
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Procedure
14-2. Outdoor Unit
No. Part name
Remarks
Procedure
Part name
Front cabinet
REQUIREMENT
Procedure
No. Part name
Remarks
No. Part name
Procedure
Remarks
„ Control P.C
Part name
Procedure
Remarks
… Rear cabinet
No. Part name
Procedure
Remarks
Compressor
2. Attachment
Procedure
1. Detachment
2. Attachment
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Procedure
No. Part name
Remarks
No. Part name
Procedure
Remarks
Discharge port
Inverter assembly
Procedure
REQUIREMENT
Part name
Procedure
Part name
Remarks
Procedure
No. Part name
Remarks
wires 3 positions
Procedure
Part name
Remarks
No. Part name
Procedure
Remarks
support
Detachment
Procedure
Attachment
Part name
No. Part name
Procedure
Remarks
Perform work on a corrugated card
REQUIREMENT
Procedure
REQUIREMENT
No. Part name
Detachment
Procedure
2. Attachment
Part name
Inverter assembly
Procedure
Inverter assembly
Part name
Cycle control P.C. board assembly
Procedure
Part name
Remarks
Procedure
Part name
Remarks
Part name
Procedure
Remarks
Cautions in assembling fan motor
1. Detachment
Procedure
2. Attachment
Part name
REQUIREMENT
Procedure
REQUIREMENT
No. Part name
Cautions for assembling
Procedure
Part name
Remarks
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15. EXPLODED VIEWS AND PARTS LIST
15-1. Indoor Unit
15-1-1. 4-Way Air Discharge Cassette Type
Part
402 404 401 405 403
Description
43160565
224 212 205 231
402 404 401 405 403
Part
Description
224
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211 225 209 202 226
216, 218
402 404 401 405 403
Part
Description
303 310 313 308
304 311 306 305 301 307
Part
Description
4, 6
3, 902
9, 10
15-1-2. Concealed Duct Type
901, 902, 903
3, 904
Part
Description
6, 7
3, 904
901, 902
Part
\Location
402 404 403 406 405401407
Part
Description
44, 45
SETTING
1, 2
22, 23
Description
Part
Part
Description
Part
404401 407
Description
Part
21, 22
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14, 16, 17
13, 15
Part
705 701 702 708 707 706
Description
Part
3332
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15, 16
Part
Part
707 708 706 704 703 701 705
Description
Part
16,17
21,22
Part
Description
INVERTER COVER 708
26,27
Inverter
23,24
28,29
703 SENSOR ASS’Y
702 TD SENSOR 701 TC SENSOR F6
Part
Description
Procedure
15-3. Replacement of Main Parts Sold Separately
15-3-1. Drain up Kit
No. Part name
Procedure
15-3-2. Wireless Remote Control Kit
RBC-AX22CE2
No. Part name
16. CORD HEATER INSTALLATION WORK
16-1. Required parts for installation work Recommendation
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NOTE The parts on the above table are recommended parts
2. Required tools for installation work
3. Cord heater installation wiring diagram
Photo / Explanatory diagram
4. Cord heater installation work procedure
Procedure
Wiring cover
Procedure
Photo / Explanatory diagram
Sound
insulation board
Photo / Explanatory diagram
Procedure
Cord heater installation work
Photo / Explanatory diagram
Procedure
Rework the side cabinet L to remove part of it
Procedure
Photo / Explanatory diagram
Assembly
Using screws Self-tapping screw type-B Ø4 × 8mm
Material SGCC-Z08, Thickness 0.8t
5. Drawing of thermostat fixing plate
2-Ø3.4 burring hole
Upward
16-2. Base Plate 1. RAV-SM563AT-E, RAV-SM803AT-E
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2. RAV-SM1103AT-E, RAV-SM1403AT-E
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E
Knockout
Check of Concentration Limit
WARNINGS ON REFRIGERANT LEAKAGE
2 CHOME 12-32, KONAN, MINATOKU, TOKYO, 108-0075, JAPAN
TOSHIBA CARRIER CORPORATION