SERVICE MANUAL/INTEGRATION
INDOOR UNIT
OUTDOOR UNIT
AIR-CONDITIONER
SPECIFICATIONS
CONTENTS
SAFETY CAUTION
5. WIRING DIAGRAM
9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS
8. CONTROL BLOCK DIAGRAM
7. REFRIGERANT R410A
DANGER
SAFETY CAUTION
DANGER
Explanation of indications
Do not modify the products
metal section Earth position
2. Cautions on Installation/Service
New Refrigerant R410A
1. Safety Caution Concerned to New Refrigerant
3. Pipe Materials
General tools Conventional tools can be used
4. Tools
Tools exclusive for R410A The following tools for R410A are required
1-1-1. 4-Way Air Discharge Cassette Type
1. SPECIFICATIONS
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Model
Indoor unit
Revised Mar
Model
SM563UT-E
Model
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1-1-2. Concealed Duct Type
Indoor unit
SM562BT-E
Model
Indoor unit
SM802BT-E
Model
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1-1-3. Under Ceiling Type
Indoor unit
Indoor unit
Revised Mar
Model
SM562CT-E
Type
Revised Mar
1-1-4. Twin Type
4-Way Air Cassette
4-Way Air Cassette
Revised Mar
Type
Concealed Duct
SM803AT-E
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SM563AT-E
SM1103AT-E
SP802AT-E
Super Digital Inverter
SP562AT-E
SP1102AT-E
Cooling
Operation characteristic curve Digital Inverter
Revised Mar
Heating
Cooling
Operation characteristic curve Super Digital Inverter
RAV-SP562AT-E, RAV-SP802AT-E
Heating
RAV-SM563AT-E, RAV-SM803AT-E, RAV-SM1103AT-E, RAV-SM1403AT-E
Capacity variation ratio according to temperature
Revised Mar
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E
2. AIR DUCTING WORK
RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-E
Fig. 5 RAV-SM1102BT-E Round duct
Standard air volume 1620m³/h
Standard air volume 1980m³/h
Fig. 7 RAV-SM1402BT-E Round duct
SM563
3. CONSTRUCTION VIEWS EXTERNAL VIEWS
3-1-1. 4-Way Air Discharge Cassette Type
Ø6.4
RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-E
Dimension
3-1-2. Concealed Duct Type
3-1-3. Under Ceiling Type
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E
3-2. Outdoor Unit
Space required for service
Revised Mar
RAV-SM1103AT-E, RAV-SM1403AT-E / RAV-SP562AT-E, RAV-SP802AT-E
150 or more
RAV-SP1102AT-E, RAV-SP1402AT-E
Suction
Indoor unit
4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM
4-1. Indoor Unit/Outdoor Unit
RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM803AT-E
Revised Mar
Indoor unit
Outdoor unit
RAV-SM1103UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SM1103AT-E
Indoor unit
Outdoor unit
at liquid side Ø
Outdoor unit
Revised Mar
Indoor unit
RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SM1403AT-E
RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-E
Indoor unit
Outdoor unit
Outdoor unit
Revised Mar
Indoor unit
RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-E
RAV-SP1102UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SP1102AT-E
Indoor unit
Outdoor unit
Height difference
Outdoor unit
Revised Mar
Indoor unit
RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SP1402AT-E
Control P.C. Board for
5. WIRING DIAGRAM
MCC-1402
Indoor Unit
Indoor Unit
MCC-1402
Control P.C. Board for
5-1-2. Concealed Duct Type
Indoor Unit
MCC-1402
Control P.C. Board for
5-1-3. Under Ceiling Type
1 2 3 L N
Outdoor Unit Wiring
Diagram
MCC-5009
SUB P.C. board
Color Identification
RAV-SP562AT-E, RAV-SP802AT-E
P.C. board
SUB P.C. board
Color Identification
SUB P.C. board
Color Identification
P.C. board
MCC-1531
6-1-1. 4-Way Air Discharge Cassette Type
6. SPECIFICATIONS OF ELECTRICAL PARTS
6-1. Indoor Unit
6-1-3. Under Ceiling Type
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6-1-2. Concealed Duct Type
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6-2. Outdoor Unit
RAV-SP1102AT-E, RAV-SP1402AT-E
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RAV-SP562AT-E, RAV-SP802AT-E
RAV-SM1403AT-E
6-3. Accessory Separate Soldparts
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Refer to the “7-6. Instructions for Re-use Piping of R22 or R407C”
7. REFRIGERANT R410A
7-2-1. Piping Materials and Joints Used
Thickness mm
7-2-2. Processing of Piping Materials
Table 7-2-1 Thicknesses of annealed copper pipes
Outer diameter mm
Table 7-2-4 Dimensions related to flare processing for R22
Fig. 7-2-1 Flare processing dimensions
Table 7-2-3 Dimensions related to flare processing for R410A
Table 7-2-5 Flare and flare nut dimensions for R410A
43˚to 45˚
Table 7-2-6 Flare and flare nut dimensions for R22
Dimension mm
Nominal
7-4. Recharging of Refrigerant
Fig. 7-4-1 Configuration of refrigerant charging
7-3. Tools
7-3-1. Required Tools
7-5. Brazing of Pipes
3. Low temperature brazing filler
7-5-2. Flux 1. Reason why flux is necessary
7-5-1. Materials for Brazing 1. Silver brazing filler
Activated flux
2. Characteristics required for flux
3. Types of flux Noncorrosive flux
4. Piping materials for brazing and used brazing filler/flux
7-6-4. Curing of pipes
7-6-1. Basic conditions need to reuse the existing pipe
7-6-3. Branching pipe for simultaneous operation system
Instruction of Works
Existing pipe NO * Use a new pipes NO
DANGER
7-6-6. Recovery method of refrigerant for RAV-SM563AT-E, SM803AT-E
7-6-7. Recovery method of refrigerant for RAV-SM1103AT-E, SM1403AT-E
8-1. Indoor Control Circuit
8. CONTROL BLOCK DIAGRAM
Weekly timer
Remarks
8-2. Control Specifications
Outline of specifications
Remarks
Outline of specifications
COOL
Remarks
Outline of specifications
HEAT
A zone
Control temp C
Outline of specifications
Remarks
Tc ˚C
Drain pump control
Outline of specifications
Remarks
W arning
Outline of specifications
12 Frequency fixed In case of wired remote controller
In case of wireless remote controller
Option for 4-way air discharge cassette type only
RBC-AMT31E
Outline of specifications
Remarks
Last push priority
Outline of specifications
Remarks
8-3-1. 4-W ay Air
8-3. Indoor Print
Circuit Board
Concealed Duct Type / Under Ceiling Type
Revised Mar
9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS
9-1-1. Indoor P.C. Board Optional Connector Specifications
9-2-1. Print Circuit Board
RAV -SM563AT
Revised Mar
MCC-1531
Optional connector
Revised Mar
RAV -SM1103AT-E, RAV -SM1403AT-E / RAV -SP562AT-E, RAV -SP802AT-E
E, RAV
MCC-1531
RAV -SP562AT-E, RAV
Revised Mar
IPDU MCC-1438
SP1402AT-E
9-2-2. Outline of Main Controls
2. Discharge temperature release control
REQUIREMENT
1. Pulse Modulating V alve PMV control
Allocations of fan tap revolutions rpm
4. Outdoor fan control
Operation with WE
Object SM56, SM80
5. Coil heating control
In trouble of TE sensor
6. Defrost control
Start of heating operation
2. Troubleshooting procedure
10. TROUBLESHOOTING
1. Before troubleshooting
Trouble
Trouble
1. Before troubleshooting
2. Troubleshooting procedure
Confirmation of lamp display
10-2. Check Code List
Error mode detected by indoor and outdoor units
Page
Error mode detected by remote controller
Error mode detected by central remote controller
Type B
10-3. Error Mode Detected by LED on Outdoor P.C. Board
Type A
10-4. Troubleshooting Procedure for Each Check Code
10-4-1. Check Code
Revised Mar
E04 error
Are connections from connectors
Are 1, 2, 3 inter-unit cables normal?
E08, L03, L07, L08 error
E10 error
E18 error
L09 error
P10 error
L20 error
L30 error
F10 error
CN333
P12 error Only for 4-way air discharge cassette type models
Revised Mar
CN334
Revised Mar
P22 error
CN301, *CN303 CN300
Is connection of TC sensor connector
P19 error
F02 error
Revised Mar
Is connection of TCJ sensor connector
F01 error
P26 error
Are not “P26” and “14” errors output
Revised Mar
P29 error
H03 error
For RAV-SM563AT-E
F08 error
F06 error
F04 error
TE/TS sensor connectors of CDB CN604/CN605 normal?
IPDU P.C. board error Defect ÆReplace
L29 error
H02 error
Revised Mar
Revised Mar
P03 error
H01 error
Check parts. Defect ÆReplace
Is high-voltage
P04 error
Revised Mar
protective operation by
C06 error Central controller
Can handy remote controller control
P31 error Sub indoor unit
E03 error Master indoor unit
F29 error / 12 error
30 Caracteristics-2 Caracteristics-1
TA sensor
TC, TCJ sensor
Caracteristics-3
11. REPLACEMENT OF SERVICE INDOOR P.C. BOARD
Requirement when replacing the service indoor P.C. board assembly
Minimum requirements for item code
r1 Readout of the setup data from EEPROM
r2 Replacement of service P.C. board
r3 Writing of the setup contents to EEPROM
REMOTE CONTROLLER
Memorandum for setup contents Item code table Example
Revised Mar
Revised Mar
12. SETUP AT LOCAL SITE AND OTHERS
12-1-1. Test Run Setup on Remote Controller
12-1. Indoor Unit
Except 4-way Air Discharge Cassette Type and Under Ceiling Type
4, 5
Outline of test operation from the wireless remote controller
Description
Revised Mar
Item No. DN table Selection of function
At shipment
How to set wired remote controller as sub remote controller
12-1-2. Cabling and Setting of Remote Controller Control
2-remote controller control Controlled by two remote controllers
Wireless remote controller Under Ceiling Type only
12-1-3. Monitor Function of Remote Controller Switch
1 2
Item code 01 Latest → Item code 04 Old
12-2. Setup at Local Site / Others
12-2-1. TCC-LINK Adapter For TCC-LINK Central Control
Size
4. Wiring Specifications
5. P.C. Board Switch SW01 Setup
12-3. How to set up central control address number
13. ADDRESS SETUP
13-1. Address Setup
Only turning on source power supply Automatic completion
13-2. Address Setup & Group Control
13-2-1. System configuration
13-2-2. Automatic address example from unset address No miscabling
1 2 3 4 5 6 7 8 9 10 11 END
2, 5
3, 6, 9 4, 7
13-3. Address Setup
ON / OFF button if the unit stops
1 2 END
1 2 3 END
button, the unit numbers
Revised Mar
14. DETACHMENTS
Procedure
14-1-1. 4-Way Air Discharge Cassette Type
No. Part name
Procedure
louver connector
Remarks
Remarks
Procedure
No. Part name
Card-edge spacer
No. Part name
Procedure
Screws fixing earth lead wires
Remarks
2. Attachment
Procedure
‡ Drain pan 1. Detachment
No. Part name
3. Attachment
Procedure
ˆ Drain pump 1. Detachment
No. Part name
Remarks
Procedure
Part name
No. Part name
Procedure
14-1-2. Concealed Duct Type
Remarks
No. Part name
Procedure
Float switch holder
Remarks
Remarks
Procedure
No. Part name
6 -3. View from reverse side of drain pump
No. Part name
Procedure
14-1-3. Under Ceiling Type
Remarks
Remarks
Procedure
No. Part name
Remarks
Procedure
No. Part name
Fixing louver motor and louver drive member
Remarks
Procedure
Part name
Heat exchanger support
14-2. Outdoor Unit
Procedure
Revised Mar
No. Part name
Part name
Procedure
Remarks
Front cabinet
No. Part name
Procedure
REQUIREMENT
Remarks
Remarks
Procedure
No. Part name
„ Control P.C
Remarks
Procedure
Part name
… Rear cabinet
Remarks
Procedure
No. Part name
Compressor
1. Detachment
Procedure
2. Attachment
2. Attachment
No. Part name
Procedure
Revised Mar
Remarks
Remarks
Procedure
No. Part name
Discharge port
REQUIREMENT
Procedure
Inverter assembly
Part name
Remarks
Procedure
Part name
Remarks
Procedure
No. Part name
Part name
Procedure
wires 3 positions
Remarks
Remarks
Procedure
No. Part name
support
Attachment
Procedure
Detachment
Part name
Remarks
Procedure
No. Part name
Perform work on a corrugated card
REQUIREMENT
Procedure
REQUIREMENT
No. Part name
2. Attachment
Procedure
Detachment
Part name
Inverter assembly
Procedure
Inverter assembly
Part name
Part name
Procedure
Cycle control P.C. board assembly
Remarks
Remarks
Procedure
Part name
Remarks
Procedure
Part name
Cautions in assembling fan motor
2. Attachment
Procedure
1. Detachment
Part name
REQUIREMENT
Procedure
REQUIREMENT
No. Part name
Part name
Procedure
Cautions for assembling
Remarks
15-1. Indoor Unit
15. EXPLODED VIEWS AND PARTS LIST
Revised Mar
15-1-1. 4-Way Air Discharge Cassette Type
Description
402 404 401 405 403
Part
43160565
224 212 205 231
Description
402 404 401 405 403
Part
211 225 209 202 226
Revised Mar
224
216, 218
Description
402 404 401 405 403
Part
Part
304 311 306 305 301 307
303 310 313 308
Description
9, 10
3, 902
4, 6
15-1-2. Concealed Duct Type
Part
3, 904
901, 902, 903
Description
901, 902
3, 904
6, 7
Part
Part
402 404 403 406 405401407
\Location
Description
1, 2
SETTING
44, 45
22, 23
Part
Part
Description
Description
Description
404401 407
Part
Part
14, 16, 17
Revised Mar
21, 22
13, 15
Description
705 701 702 708 707 706
Part
Part
15, 16
Revised Mar
3332
Part
Description
707 708 706 704 703 701 705
Part
Part
Part
21,22
16,17
Description
INVERTER COVER 708
23,24
Inverter
26,27
28,29
Part
702 TD SENSOR 701 TC SENSOR F6
703 SENSOR ASS’Y
Description
15-3-1. Drain up Kit
15-3. Replacement of Main Parts Sold Separately
Procedure
No. Part name
RBC-AX22CE2
15-3-2. Wireless Remote Control Kit
Procedure
No. Part name
Revised Mar
16. CORD HEATER INSTALLATION WORK
16-1. Required parts for installation work Recommendation
2. Required tools for installation work
NOTE The parts on the above table are recommended parts
3. Cord heater installation wiring diagram
Procedure
4. Cord heater installation work procedure
Photo / Explanatory diagram
Wiring cover
Sound
Photo / Explanatory diagram
Procedure
insulation board
Cord heater installation work
Photo / Explanatory diagram
Procedure
Rework the side cabinet L to remove part of it
Photo / Explanatory diagram
Procedure
Assembly
Photo / Explanatory diagram
Procedure
Using screws Self-tapping screw type-B Ø4 × 8mm
2-Ø3.4 burring hole
5. Drawing of thermostat fixing plate
Material SGCC-Z08, Thickness 0.8t
Upward
Revised Mar
16-2. Base Plate 1. RAV-SM563AT-E, RAV-SM803AT-E
Knockout
2. RAV-SM1103AT-E, RAV-SM1403AT-E
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E
WARNINGS ON REFRIGERANT LEAKAGE
Check of Concentration Limit
TOSHIBA CARRIER CORPORATION
2 CHOME 12-32, KONAN, MINATOKU, TOKYO, 108-0075, JAPAN