AIR-CONDITIONER
Contents
10-3
10-1
10-2
10-4
Confirmation of warning label on the main unit
Explanation of indications
Explanation of illustrated marks
Indication Explanation
Do not modify the products
∗ For details, refer to the parts list
Never recover the refrigerant into the outdoor unit
For spare parts, use those specified ∗
Side
Check the following items after reinstallation
Metal section Earth position
Limit even if the refrigerant leaks
Copper pipe Piping
Safety Caution Concerned to New Refrigerant
Pipe Materials
Flare nut
Used tool Usage
General tools Conventional tools can be used
R410A Conventional air
Digital Inverter
Indoor Unit
Way Air Discharge Cassette Type
Super Digital Inverter
SP562AT-E SP802AT-E
Concealed Duct Type
RAV SM562BT-E SM802BT-E
Super Digital Inverter
Under Ceiling Type
RAV SM562CT-E SM802CT-E
Revised Mar
Twin Type
Indoor unit
SP1402AT-E SP1102AT-E
RAV SM563AT-E SM803AT-E
SP562AT-E SP802AT-E
Cooling Heating
Operation characteristic curve Digital Inverter
RAV-SM563AT-E, RAV-SM803AT-E
Current
Operation characteristic curve Super Digital Inverter
RAV-SP1102AT-E
Outdoor temp. ˚C
Capacity variation ratio according to temperature
Ratio Capacity
High
Pressure
Tap
Low Static
Static Pressure Tap
Tap Low
RAV-SM563UT-E, RAV-SM803UT-E
35˚
RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-E
188
Dimension
Suction port canvas Separate sold
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E
Space required for service
365
RAV-SP1102AT-E, RAV-SP1402AT-E
Outdoor unit
Indoor unit
RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SM563AT-E
RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM803AT-E
Min. Max 5m 50m Ball valve Packed valve Outer dia. Ø a
Outdoor unit
Distributor TCJ sensor
25 × L180
Outer dia. Ø B Strainer
RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-E
TCJ
RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-E
1500cc R410A 2.1 kg Cooling Heating
TCJ sensor Distributor
Compressor DA420A3F 21M R410A 2.95kg Cooling Heating
L210 FP1.3 flat fin
Inside 2500cc Rotary
Color
LM1 3
LM2 3
Identification
Indoor Unit
Color
Identification
LM 3
MCC-5009
Outdoor Unit Wiring
Diagram
Board
MCC-1531
Board
MCC-1438
SUB P.C. board
RAV-SP562AT-E, RAV-SP802AT-E
BLK Black WHI White BLU Blue BRN Brown
Parts name Type Specifications
MP24Z2N
RAV-SM563AT-E
RAV-SM803AT-E
CAM-MD12TF-8
TCB-DP22CE2 Drain up kit
RBC-U21PG W -E2 Ceiling panel
Safety During Installation/Servicing
Piping Materials and Joints Used
Outer diameter mm R410A R22
Processing of Piping Materials
1 Thicknesses of annealed copper pipes Thickness mm
12.7 15.9
R22 clutch type Clutch type Wing nut type
Flare tool for Conventional flare tool
R410A clutch type Clutch type Wing nut type
Diameter Width mm
Nm kgfm
43˚to 45˚
13.0 13.5 12.7 16.2 16.0 12.9 15.9 19.4 19.0 23.3 24.0 19.2
Wrenches available on the market
Required Tools
Refer to the 4. Tools
Materials for Brazing Silver brazing filler
Low temperature brazing filler
Flux Reason why flux is necessary
Phosphor bronze brazing filler
Activated flux
Characteristics required for flux
Types of flux Noncorrosive flux
Piping materials for brazing and used brazing filler/flux
Curing of pipes
Basic conditions need to reuse the existing pipe
Branching pipe for simultaneous operation system
Restricted items to use the existing pipes
Existing pipe no * Use a new pipes
When recovering refrigerant in case of reinstalla
Recovery method of refrigerant for RAV-SM563AT-E, SM803AT-E
Work procedure
Main Sub master remote controller
Indoor Control Circuit
Outline of specifications Remarks
Heating Auto
Setting at shipment
Cool
Operation
Heat
Control temp C
All modes
Arning
Cooling/dry operation In heating/fan operation
Frequency fixed In case of wired remote controller
Operation Prohibited
Last push priority
Center
Normal control
Ay Air
Indoor Print
Circuit Board
Concealed Duct Type / Under Ceiling Type
Outdoor Controls
Indoor P.C. Board Optional Connector Specifications
Function Connector Pin Specifications Remarks
Applied
P.C board
MCC-5009
SM803AT-E
Iewed from parts
EEPROM-IC
RAV
MCC-1531
SP1402AT-E
Ipdu MCC-1438
RAV -SP562AT-E, RAV
RAV -SM1103AT-E, RAV -SM1403AT-E
Discharge temperature release control
Current release control
Allocations of fan tap revolutions rpm
Outdoor fan control
Operation with WE
TE ˚C TD ˚C
To ˚C
Coil heating control
Trouble of TE sensor
TE ˚C
TE ºC
Defrost control
Start of heating operation
Zone
Troubleshooting procedure
Summary of Troubleshooting
Before troubleshooting
Ired remote controller type
Trouble Confirmation of lamp display
Check Code List
Error mode detected by indoor and outdoor units
Cause of operation Status of air Condition
Error mode detected by remote controller
Error mode detected by central remote controller
Type B
Error Mode Detected by LED on Outdoor P.C. Board
Type a
E09 error
Troubleshooting Procedure for Each Check Code
E01 error
Check Code
E04 error
E08, L03, L07, L08 error
E10 error
E18 error
L09 error
P10 error
L20 error
L30 error
F10 error
CN334
P12 error Only for 4-way air discharge cassette type models
CN333
P22 error
P19 error
F02 error
F01 error
P26 error
P29 error
H03 error
F08 error
F06 error
F04 error
L29 error
H02 error
P03 error
H01 error
P04 error
C06 error Central controller
Same as others Correct connection of connector
P31 error Sub indoor unit
E03 error Master indoor unit
F29 error / 12 error
100
Caracteristics-3
101
TA sensor TC, TCJ sensor Caracteristics-2 Caracteristics-1
20 TE, TO, TS sensor
Replacement Procedure
102
Contents
R1 Readout of the setup data from Eeprom
R2 Replacement of service P.C. board
103
R3 Writing of the setup contents to Eeprom
Type Item code
Memorandum for setup contents Item code table Example
105
Indoor unit capacity Item code
106
Test Run Setup on Remote Controller
Wired remote controller
RAV-SM563UT-E, RAV-SM803UT-E, RAV-SM562BT-E, RAV-SM802BT-E
Return Dip switch of the sensor section as before
Use either Cool or Heat operation mode for test operation
Conditioner from the wireless remote controller
107
Case of wireless remote controller
108
109
Item No. DN table Selection of function
Setup method
Cabling and Setting of Remote Controller Control
Indoor unit is controlled by 2 remote controllers
110
111
Monitor Function of Remote Controller Switch
Call of sensor temperature display Contents
112
Calling of error history Contents
Order to monitor another error history, push
Group control operation
113
Setup at Local Site / Others
TCC-LINK Adapter For TCC-LINK Central Control
114
Wiring Specifications
C. Board Switch SW01 Setup
Size
How to set up central control address number
115
Item code Data at shipment Setup data range
Address Setup
Address setup procedure
116
Only turning on source power supply Automatic completion
Address Setup & Group Control
System configuration
Automatic address example from unset address No miscabling
118
Manual setting from remote controller
END
119
Detachment
No. Part name Procedure Remarks
120
Attachment
121
122
† Fan motor 1. Detachment
CN102 TCJ sensor 2P Red CN333 Power supply of fan motor
123
Remove nuts fixing the fan motor to Remove it
124
‡ Drain pan 1. Detachment
Fix the drain pump assembly as before
Assembly Perform works of items 1 of , 1 of ‚
Body 1 position, and then remove Assembly. Ø4 × 8, 3 pcs
125
Heat
Part name Procedure Remarks
126
127
128
129
130
„ Multi blade fan Remove the suction grille
Motor Remove the connector of the fan
131
Case side. Then fans come off
132
133
Heat exchanger support
134
Procedure Remarks
135
136
137
By hands so that the fan motor does not
138
Take off fixed screw for the valve mounting
Fall Tighten the flange nut with torque 4.9Nm 50kgf/cm
139
Perform works of items 1 of , and ‚
140
Fan guard
With minus screwdriver along with
Remove the upper cabinet. ST1T Ø4 × 10L, 6 pcs
141
Clamp
Fin guard Heat exchanger ST1T Ø4 × 10, 2 pcs
142
Discharge port cabinet for the heat
143
144
145
Loosen the flange nut by turning clock
146
Motor and the propeller fan
147
148
149
Product
150
Put the upper left side of the air-outlet
151
‚ Air-outlet cabinet
Cabinet on the end plate of heat ex
CN702 PMV Pulse Motor Valve coil
152
„ Inverter Perform the works in 1 of and ƒ
Remove connectors and lead wires
153
154
Case of RAV-SP1402AT-E
155
Case of RAV-SP1102AT-E
‰ PMV coil
156
Pay attention that 4-way valve or PMV is
157
Electric parts box as shown below so that
158
Reactor Perform works of items to „
They do not come to contact with the reac Tor
225 209 208
233
231
159
402 404 401 405 403
160
224 212 205 231
161
162
229
224 212 211 225 209 202 226
208 216, 218 205 230
213, 214, 220 223 207 232 231
164
RBC-U21PG W E2
304 311 306 305 301 307 302 303 310 313 308 309
165
RAV-SM562BT-E
902
166
901, 902, 903
43196012 Bushing 43166002 Remote Controller
904
167
RAV-SM1102BT-E, RAV-SM1402BT-E
904 901, 902
168
\Location Part Description
402 404 403 406 405401407
169
36, 37, 38,39, 54
44, 45
22, 23
33, 34, 35,53, 56
171
404 43158193 Reactor
404401 407 403 406 402 405
172
Muffler
21, 22 14, 16, 17 13, 15, 19
10, 32
173
705 701 702 708 707 706 710
174
RAV-SM1103AT-E, RAV-SM1403AT-E
3332 15, 16
175
707 708 706 704 703 701 705 702 710
176
43146695 Valve, Pulse, Modulating
21,22 16,17
177
704 707
178
Inverter 26,27 23,24 28,29
179
180
710 706 704
709
181
Replacement of Main Parts Sold Separately
Drain up Kit
TCB-DP22CE2
RBC-AX22CE2
Wireless Remote Control Kit
182
Part name ’ty Specifications/Vendor Remarks
Required parts for installation work Recommendation
This is on installation for 2 HP and 3 HP Products
183
184
Required tools for installation work
Part name Specifications Usage
Cord heater installation wiring diagram
185
186
Cord heater installation work procedure
Photo / Explanatory diagram Procedure
187
Remove the motor base assembly, partition plate
Assembly and the sound insulation board
Remove the fixing screws of the heat exchanger
188
189
Photo / Explanatory diagram Procedure Assembly
190
191
Drawing of thermostat fixing plate
Material SGCC-Z08, Thickness 0.8t
Ø3.4 burring hole Upward Ø3.4 burring hole Downward
Base Plate
192
RAV-SM1103AT-E, RAV-SM1403AT-E
193
Check of Concentration Limit
Toshiba Carrier Corporation