Return to Section TOC
Return to Section TOC
Return to Section TOC
Return to Section TOC
Return to Master TOC
Return to Master TOC
Return to Master TOC
Return to Master TOC
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| ELECTRICAL DIAGRAMS |
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WIRING DIAGRAM- POWER WAVE 455/R CODE 10676 |
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| POWER WAVETM 455 / R WIRING DIAGRAM |
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| TO TP6 |
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| LEFT SIDE OF MACHINE |
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| 202 | TO J9 |
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| DEVICE NET | CONTROL BOARD |
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| 3R | TO | 3W |
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| TO TP3 |
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| FEED HEAD | DIGITAL POWER |
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| CB1 | GATEWAY |
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| 2 |
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| J7 |
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| 202A |
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| J47 | BOARD |
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| BOARD |
| SUPPLY BOARD |
| + 3 |
| 4 - |
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| TO SW1 |
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| CB3 |
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| 1 |
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| 1 | 743 |
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| 612B |
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| - | TO R1 |
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| TO |
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| 1 | 225 | TO |
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| AUXILIARY TRANSFORMER #1 |
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| 2 |
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| 10A |
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| 6 |
| J81 | J72 |
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| 2 | 223 | J4 SOLID |
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| W | H6 |
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| 3 |
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| 3 | 800 |
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| X1 |
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| H6A |
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| 7 |
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| 3 | 221 | STATE |
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| 612A |
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| 4 |
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| 4 | 840 |
| J42 |
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| (51V) | H6 |
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| BREAKER |
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| C1 |
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| 5 |
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| 1 | 153 |
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| 4 | 227 | RELAY |
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| X2 | U | H5 |
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| H5A |
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| 5 | 222 |
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| .05/600V |
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| L5 |
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| 2 | 154 | TO |
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| TO AUX #2 |
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| TP1 |
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| 7 |
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| 8 |
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| 3 | 500 |
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| 475 |
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| TO POWER BD. | H4 |
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| TO J61 |
| CB4 |
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| J70 |
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| J47 |
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| 9 |
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| 4 | 540 |
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| 2 | 477 |
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| RECTIFIER |
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| AUX #2 |
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| CB3 |
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| J41 |
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| S5 |
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| 10 |
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| 13 |
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| 3 | 476 | J47 | 444 | TP4 | X3A |
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| X3 | W | H3 |
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| CB4 |
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| 612A |
| 6A |
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| DEVICENET |
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| 11 |
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| 14 |
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| 1 | 539 |
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| 4 | 478 |
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| X3 |
| H3A |
| RECONNECT PANEL |
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| 612 |
| CIRCUIT |
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| A | 53 |
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| 12 |
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| 15 |
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| 2 | 541 |
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| 224A |
| X4 | (24V) N | H2 |
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| BREAKER |
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| 1 |
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| CHOKE |
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| B | 54 | P73 |
| 13 |
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| 16 |
| J83 | 3 | 521 | S6 |
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| 2 |
| MAIN CHOKE |
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| TO AUX #1 |
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+24V |
| 2 | 894 |
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| 14 |
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| 522 |
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| THERM |
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| J75 |
| WIRE |
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| J2VS |
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| 251 |
| 4 | D6 |
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| 3 | 268A |
| X5 |
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| TO SOLID STATE RELAY |
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+24V GND 3 | 893 |
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| C | 67A | CB1 |
| 15 |
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| J2 | 2 |
| TO | 5 | 886 |
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| 4 | 226 | TO |
| L1 | THERM | 291 |
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CAN_H | 4 | 892 |
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| FEEDER |
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| 16 |
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| 3 | 253 | 6 | 880 |
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891 |
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| J47 |
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| S3 |
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| 5 | 274 | J11 |
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CAN_L | 5 | RECEPTACLE |
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| D | 52 |
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| 1 |
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| 4 | 254 | 1 | 841 |
| J43 | 6 | 266 | R5 |
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| P91 |
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| CR1 |
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| 7 | 345 |
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| J60 |
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| S6 |
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| E | 51 |
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| 3 |
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| 2 |
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| 2 | 842 |
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| 8 |
| TO J8 | 216 |
| 4 |
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| 3 | 843 | TO |
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| 228 |
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| X3A |
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| J71 | 4 |
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| J84 |
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| 213 |
| 2 | + CURRENT |
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ROBOTIC/ |
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| 5 |
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| 4 |
| 5 | 845 | S6 |
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| 10 | 273 |
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| TO SOLID STATE RELAY |
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| TO AUX#1 |
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| 4 | 844 |
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| 211 |
| 3 | TRANSDUCER |
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WIREDRIVE |
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| 6 |
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| J3 | 5 |
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| 6 | 846 |
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| 11 | 267 |
| 212 |
| 1 |
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| THIS AREA VIEWED FROM |
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| 7 |
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| 6 |
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| 7 | 847 |
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| 12 | 262 |
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INTERFACE |
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| 7 |
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| TO J5 |
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| REAR OF MACHINE |
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RECEPTACLE |
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| S1 |
| 9 |
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| 8 |
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| DC BUS |
| 224 |
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| MAIN |
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| N.B. |
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| 10 | 743 |
| 9 |
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| TO J6,J10B |
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| 1 |
| 10 |
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| 1 | 851 |
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| BOARD |
| 220 |
| OUTPUT | TRANSFORMER |
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| S2 |
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| TO | 1 |
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| 2 | 852 |
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| TO C3 | 224A |
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| LEFT SIDE |
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| RECONNECT SWITCH |
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A |
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| 841 |
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| VOLTAGE |
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| 1 | L4 | TO | J72 | 2 | 741 | J81 | 2 | 267 |
| 3 | 853 |
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| 1 | POS | 220A |
| RECT |
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B |
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| 844 |
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| 2 |
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| 3 |
| 800 | 266 |
| 4 | 854 |
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| 2 | POS |
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| TO |
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C |
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| 842 |
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| SENSE |
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| 3 | 21A | J9 |
| 4 |
| 840 |
| 3 | 268 |
| 5 | 855 |
| J46 |
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| RECONNECT |
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| TO |
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| 3 | NEG |
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| 292 |
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| 16 |
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| SWITCH BD #2 |
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| 414 418 | 403 404 405 406 |
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| 13 |
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D |
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| 843 | RECEPTACLE |
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| 4 |
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| 1 |
| 53 |
| 4 |
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| 6 | 856 |
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E |
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| 845 |
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| J73 | 2 |
| 54 | S1 | 5 | 228 |
| 7 | 857 | TO |
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| 4 | NEG | TO |
| RECT |
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| 14 |
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| 19C |
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| PANEL |
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F |
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| 846 | 3 CONDUCTOR |
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| 3 |
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| 6 | 226 |
| 8 | 858 |
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| 1 | 51 | CHOKE |
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| J4 | TO J85 | S7 |
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G |
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| 847 | TWISTED/SHIELDED |
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| 1 |
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| 4 |
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| 7 | 227 | 9 | 859 |
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| 2 | 500 |
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| 291 |
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H |
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| SHIELD GROUND TO CASE |
| 2 | 253 |
| J74 | 1 |
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| 8 | 221 | J42 | 10 | 860 |
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| 3 | 50 | TO |
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| (TOP | (TOP | SWITCH |
| 1 23456 |
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| 19 |
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I |
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| 67B | TO |
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| 3 | 254 |
| 2 |
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| 9 |
| J43 | 11 | 861 |
| J47 | 4 | 540 | CB1 |
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| LEFT) | LEFT) | BD #2 |
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| TO |
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| TO AUX #1 |
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| J83 |
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| S3 |
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| 1 |
| 892 |
| 10 | 222 | R5 | TO | 5 | 475 | J41 |
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| D4 |
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J |
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| 539 | J84 |
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| 4 |
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| 12 | 862 |
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| J82 |
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| HARMONIC |
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K |
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| 541 | J2VS | RS232 |
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| 5 |
| TO |
| 2 |
| 893 | 11 | 223 |
| 13 | 512 | J1VS |
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| 6 | 476 | S1 |
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L |
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| 6 |
| J2 | J75 | 3 |
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| 12 | 225 |
| 14 | 511 |
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| 7 | 477 |
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| F4 |
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| 18 |
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M |
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| CONNECTOR |
| 7 | 251 |
| 4 |
| 891 |
| 1 |
| TO | 15 |
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| 8 | 478 |
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N |
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| 521 |
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| 5 |
| 894 |
| 2 | 224 | RECT | 16 |
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| F4 |
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| SWITCH BOARD |
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| 20D |
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| 220A |
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| 20 |
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| 6 |
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| 3 | 220 | THERM |
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P |
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| 522 |
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| THERM |
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| THERM |
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| 12 |
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| SWITCH BD #2 |
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| J76 | 2 | 830 |
| 1 |
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| 2 |
| 292 |
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| TO | 20 |
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| CB1 |
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| 231 |
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R |
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| 52 | TO |
| 3 |
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| 3 |
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| HARMONIC |
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S |
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| 10A CIRCUIT |
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| L2 |
| 4 |
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| 2 | 232 |
| 4 |
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| CHOPPER | BD | 2.7 10W |
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| + | 3500∝F |
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| FILTER |
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T |
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| 3 |
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| 5 |
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| .022 |
| PRI | TO |
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| C4 | 500V |
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| BREAKER |
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| 50 | BUSS BD |
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| 4 |
| J86 |
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| COLLECTOR |
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| 350 | 1 | S8 |
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U |
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| 6 |
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| 800V (BOTTOM | (BOTTOM SWITCH |
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V |
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| 5 | 504 | TO | 7 |
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| 1 |
| TO D5 |
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| LEFT) | LEFT) | BD #1 | 11 | 12 |
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| 352 | 2 | WATER |
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W |
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| 6 | 503 | J20 |
| 345 |
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| D3 |
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| 19C |
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| 7 | 406 | J40 | 8 |
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| 2 |
| 287 |
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| 20C |
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| COOLER | ||||||
X |
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| TO |
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| 8 | 405 | J50 | 9 |
| 4R |
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| 3 |
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| TO |
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| AUX #2 |
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| 3 | ||
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| J6 | 238 |
| 10 |
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| J10 | TO C8 |
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| F3 |
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| MAIN TRANSFORMER |
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| 33A | 4 | RECEPTACLE | ||||||||
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| TP3 | WORK |
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| 9 |
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| 346 |
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| 4 |
| 289A |
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| 14 |
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| ELECTRODE |
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| 10 | 505 |
| 1 |
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| 5 |
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| 15 16 11 | 12 | TO RECONNECT SWITCH |
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| 11 |
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| 12 | 604 |
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| TO C10 |
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| RECONNECT |
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OFFRONTMACHINE |
| 12 PIN |
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| S4 |
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| 4 |
| 511 | J85 | 13 | 3W |
| 3 |
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| EMITTER |
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| 2.7 10W SEC | PRI | TO |
| 514 518 503 504 505 506 |
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| 3 |
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| 238 |
| TO |
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| SWITCH |
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| REAROFMACHINE | |||||||
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| 16 |
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| CONNECTOR |
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| 14 | 506 |
| 4 |
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| 20 |
| HARMONIC | 19 |
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| ||||||
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| 1 | 851 |
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| 115V |
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| 15 | 403 |
| 5 |
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| 262 |
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| 15 |
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| FILTER |
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| ||
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| 2 | 852 |
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| RECEPTACLE |
| TO |
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| 16 | 404 |
| 6 |
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| TO |
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| 2.7 10W |
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| ||||
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| 3 | 853 |
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| TP6 | WORK |
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| 1 |
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| 8 |
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| 268 | J43 |
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| .022 |
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| 4 | 854 |
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| STT |
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| 2 |
| J87 | 9 |
| TO |
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| R5 | 268A |
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| 800V |
| PRI | TO |
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| 5 | 855 |
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| 3 | 1W |
| 10 |
| ROBOT |
| POWER BD |
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| SEC | (BOTTOM SWITCH |
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| 6 | 856 | TO |
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| 4 | 1B |
| 11 |
| IFACE |
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| (BOTTOM | RIGHT) | BD #2 |
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| 7 | 857 | J85 |
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| 5 |
| TO | 12 |
|
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| RECTIFIER |
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| RIGHT) |
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| NEG |
| POS |
| ||||
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| 8 | 858 |
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| 31 |
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| 32 |
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| 6 |
| SSR | 13 |
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| D2 |
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| 20C |
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| 19D |
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| |
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| 9 | 859 |
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| 7 | 2W | J10CH | 14 |
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| POS |
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| F2 |
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| VOLTAGE SENSE |
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| 10 | 860 |
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| TO |
| 8 | 2B |
| 15 |
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| 17 |
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| J7 |
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| TO |
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| TO J6, J10B |
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| 11 | 861 |
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| AUX 2 | SELECT |
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| 9 |
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| 16 |
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| 12 | 862 |
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| CB2 |
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| TO |
| AC | AC | X2 | C3 |
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| BOARD |
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| 10 |
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| F2 |
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| D6 |
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| AUX. #1 |
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| 11 |
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| J47 |
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| INPUT BOARD |
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| 12 |
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| 11 |
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| 1 |
| 512 |
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| S1 |
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| NEG |
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| 13 | 4W |
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| 2 |
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| 14 | TO |
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| J11 |
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| TP7 |
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| 1 |
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| 601 |
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| INPUT |
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| 4R SSR, J10 CHOPPER BD. |
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| 17 |
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| 202A |
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| 3 |
| 67 | TO | 15 | 3R |
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| X1 |
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| 2 |
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| X3 |
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| RECTIFIER |
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| J1 |
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| 18 |
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| J9 |
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| TO |
| 5 |
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| TO |
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| (TOP | (TOP | SWITCH |
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| 4 |
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| 604 |
| CR1 |
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| Ω | R |
| WORK |
| 6 |
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| 1 | 211 |
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| J73 |
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| NEG |
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| RIGHT) | RIGHT) | BD #1 |
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| J60 |
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| NEG |
| POS |
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| 50 |
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| 2 | 212 |
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| .022 |
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| 5 |
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| 232 |
| J6 |
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| 1 |
| ELECTRODE |
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| TO |
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| NEG |
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| D1 |
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| 1 | 2 3 4 5 6 |
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| 1 |
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| 6 |
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| AUX #1 |
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| 67A | TO | 3 | 213 |
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| NEG |
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| 800V |
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| J2 |
| P90 |
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| C3 |
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| 7 |
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| 206A |
| 2 |
| 67B | S1 | 4 | 813 |
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| + |
| POS |
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| AC | AC |
| AC |
| |||||
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| P91 |
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| F1 |
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| 13 |
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| 231 |
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| ||||||||||||||
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| S6 J8 | 5 | 811 |
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| POS |
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| 8 |
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| 3 | 2 |
| 1 |
| |||
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| CB2 |
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| 6 | 216 |
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| POS |
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| J50 |
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| 31 |
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| 7 | 816 |
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| F1 |
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| 1 |
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| TO |
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| TO J46 | 287 |
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| SWITCH BOARD |
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| 10A CIRCUIT |
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| 8 | 812 |
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| 2400∝F |
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| 2 |
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| T1 |
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| S4 |
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| 100V |
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| POWER BD RECT |
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| ||||||||||||||
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| BREAKER |
|
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| 33 | AUX 2 |
| D6 |
|
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| 1 | 206 | TO J1 VOLTAGE SENSE |
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| - |
| RIGHT SIDE |
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| #2 |
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| 3 |
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| T2 |
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| +40VDC |
| 2 |
| WORK |
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| 4 |
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| TO |
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| DIODE |
| J9 | 3 | 202 | ELECTRODE |
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| + | STT SNUBBER |
|
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| 3500 | ∝ |
| J61 | 5 |
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| CR1 |
| TO J61 |
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| ||||||||
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| 4 | 67 |
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| + |
| 6 |
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| 612 |
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| ||||||||||||||||||
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| 1B | 1W |
|
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| 880 |
|
| S2 |
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| STT CURRENT |
|
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| DIODE D5 |
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| C5 |
| F |
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| SW1 |
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| |||||||||
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| 5 |
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| 500V |
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| 7 |
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| ||||||||||||
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| N.A. |
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| TO |
| 6 | 21A |
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| TRANSDUCER |
|
| 288B |
|
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| 8 |
|
| H1D |
| CB4 | TO J60 | T3 | T2 |
| T1 |
| ||||||
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|
|
| STATUS LED (R/G) |
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| J83 | J10A | TO |
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| 288A |
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| |||||||||||||
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| 1 | 414 |
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| 9 |
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| ||||
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| TO J7 |
|
| AC | AC | 886 |
| 2 | 418 | J40,J50 |
|
|
|
|
| TO J8 | P90 |
|
| TO C8 TO C10 |
|
|
|
| 15 16 |
|
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| 10 |
|
| T3 |
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| 601 |
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| |||||
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| 2B | 2W |
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| J10B | 1 | 514 |
|
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| 1 |
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| 20D 19D |
|
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| CR1 |
|
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| ||||||
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| N.A. |
|
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| 812 |
|
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| ||||||||||
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| 2 | 518 |
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| + |
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| |||||
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| THERMAL LED (Y) |
|
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|
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| 1 | 154 |
|
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|
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| 813 | 2 |
|
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| X4 |
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| |||
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| TO J7 |
|
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| 2 | 153 |
|
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| 811 | 3 |
|
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| |||
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| J11 |
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| TO |
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| ||||||||
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| 3 | 273 | TO |
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| 816 | 4 |
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| TO |
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| TO AUX #1 | L3 | L2 |
| L1 |
| ||||||
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| 4 | 274 | J43 |
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| NOTES: |
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| MAIN |
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| J88 |
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| TRANSFORMER |
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| SWITCH |
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| TO SW1 |
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| P50 |
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| N.A. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE) |
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| ALIGNS WITH BLACK LEAD OF LED SOCKET. |
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| W | V | U |
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| TO TP6 |
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| C2 |
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| N.B. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT |
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| P52 |
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| 350 | 1 |
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| TP2 |
| .05/600V | TP5 |
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| VOLTAGE. CONNECTION SHOWN IS FOR |
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| OPERATION. |
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| 288D |
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| 288A |
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| R2 |
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| N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR | 33 | 4 |
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| TO R1 |
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| 288C |
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| 20uF C8 | STT SNUBBER |
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| H2 |
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| 206A |
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| 2Ω |
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| INPUT VOLTAGE. CONNECTION SHOWN IS FOR | 2 |
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| 288E | 289E |
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| OPERATION. |
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| AUX #1 |
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| 289A |
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| ELECTRODE |
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| CAPACITOR BANK |
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| A | (TOP) |
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| 288B |
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| AUXILIARY TRANSFORMER #2 |
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| NATIONAL ELECTRICAL CODE. |
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| TO RECONNECT PANEL |
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| 288F | 2Ω | 289F |
| 288C |
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| J2,J5,J11, |
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| TO J61 | TO CONTACTOR |
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| J1VS,J9,J10CH, | J8, |
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| RIGHT SIDE OF MACHINE |
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| ELECTRICAL SYMBOLS PER E1537 |
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| J10,J2VS | J41,J46,J72 | J14,J40J42, | J47,J60 |
| J3, |
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| J74 | J73,J76,J81 | J50,J75,J83 | J84 |
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| 289B | 20uF |
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| B=BLACK | COMPONENT VALUES: |
| 1 | 1 | 1 |
| 3 |
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| 6 | 1 |
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G4010
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
