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F-10

F-10

 

 

TROUBLESHOOTING & REPAIR

INPUT FILTER CAPACITOR DISCHARGE PROCEDURE (CONTINUED)

FIGURE F.1 – CAPACITOR DISCHARGE PROCEDURE

SWITCH

BOARD

CAPACITOR

TERMINALS

TEST PROCEDURE

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1.Remove input power to the Power Wave 455/R.

2.Using the 3/8” nut driver, remove the left and right case sides.

3.Be careful not to make contact with the capacitor terminals that are located in the bottom center of the left and right side switch boards. See Figure F.1.

4.Carefully check for a DC voltage at the capacitor terminals on both boards. Note the polarity is marked on the PC board and also lead #19 is positive.

5.If any voltage is present, proceed to Step #6. If no voltage is present, the capacitors are discharged.

NOTE: Normally the capacitors discharge in about two minutes after input power is removed.

6.Using the high wattage resistor (25-1000 ohms @ 25 watts (minimum), electrically insulated gloves and pliers, connect the resistor across the two capacitor terminals. Hold the resistor in place for 10 seconds.

DO NOT TOUCH THE CAPACITOR TERMI- NALS WITH YOUR BARE HANDS. NEVER

USE A SHORTING STRAP FOR THIS PROCEDURE.

7.Repeat procedure for the other capacitor.

8.Recheck the voltage across the capacitor terminals. The voltage should be zero. If any voltage remains, repeat the discharge procedure.

NOTE: If the capacitor voltage is present after the discharge has been performed, this may indicate a faulty switch board.

POWER WAVE 455/R

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Lincoln Electric SVM156-A service manual Test Procedure, USE a Shorting Strap for this Procedure