Lincoln Electric SVM156-A service manual Recommended Processes, Recommended Equipment

Models: SVM156-A

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OPERATION

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RECOMMENDED PROCESSES AND EQUIPMENT

RECOMMENDED PROCESSES

The Power Wave 455/R can be set up in a number of configurations, some requiring optional equipment or welding programs. Each machine is factory prepro- grammed with multiple welding procedures, typically including GMAW, GMAW-P, FCAW, GTAW and STT for a variety of materials, including mild steel, stainless steel, cored wires, and aluminum. The STT process supports mild steel and stainless steel welding.

REQUIRED EQUIPMENT

PF-10/R Wire Feeder, K1780-1

Control Cables (22 pin to 22 pin), K1795-10,-25,-50,- 100

Control Cables (for use on FANUC robot arm, 22 pin to 14 pin, 10 ft), K1804-1

Control Cables (for use on FANUC robot arm, 22 pin to 14 pin, 18 in), K1805-1

Control Cables (for use on FANUC robot arm, 22 pin to 14 pin, 18 in), K1804-2

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The Power Wave 455/R is recommended only for automatic or mechanized applications such as robotic welding.

RECOMMENDED EQUIPMENT

Automatic Operation

All welding programs and procedures are set through software for the robotic Power Wave. FANUC robots equipped with RJ-3 controllers may communicate directly with the Power Wave. Other pieces of equip- ment such as PLCs or computers can communicate with the Power Wave using DeviceNET. All wire weld- ing processes require a robotic Power Feed wire feeder.

LIMITATIONS

The Power Wave 455/R is not suitable for SMAW, CAC-A or other processes not listed.

Power Waves are not to be used in outdoor environ- ments.

Only ArcLink Power Feed wire feeders and user interfaces may be used. Other Lincoln wire feeders or non-Lincoln wire feeders cannot be used.

DUTY CYCLE AND TIME PERIOD

The Power Feed wire feeders are capable of welding at a 100% duty cycle (continuous welding). The power source will be the limiting factor in determining system duty cycle capability. Note that the duty cycle is based upon a ten minute period. A 60% duty cycle represents 6 minutes of welding and 4 minutes of idling in a ten minute period.

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POWER WAVE 455/R

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Lincoln Electric SVM156-A service manual Recommended Processes, Recommended Equipment