11 TROUBLESHOOTING

MELSEC-Q

 

Error Code

Error Contents and Cause

Corrective Action

Corres-

 

ponding

 

(SD0)

1

 

 

 

CPU

 

 

 

 

 

 

4202

 

More than 16 nesting levels are programmed.

Keep nesting levels at 16 or under.

 

 

 

 

A BREAK instruction was executed although no FOR instruction

Read the common error information at a peripheral device, check

 

 

4203

 

error step corresponding to its numerical value (program error

 

 

 

has been executed prior to that.

 

 

 

 

location), and correct the problem.

 

 

 

 

 

 

 

4210

 

The CALL instruction is executed, but there is no subroutine at the

 

 

 

 

specified pointer.

Read the common error information at a peripheral device, check

 

 

 

 

 

 

 

 

 

error step corresponding to its numerical value (program error

 

 

4211

 

There was no RET instruction in the executed sub-routine program.

 

 

4212

 

The RET instruction was before the FEND instruction in the main

location), and correct the problem.

 

 

 

program.

 

 

 

 

 

 

 

 

4213

 

More than 16 nesting levels are programmed.

Keep nesting levels at 16 or under.

 

 

4220

 

Interrupt input was generated, but no corresponding interrupt

 

 

 

 

pointer was found.

 

 

 

 

 

 

 

 

4221

 

There was no IRET instruction in the executed interrupt program.

 

 

 

4223

 

The IRET instruction was before the FEND instruction in the main

 

 

 

 

program.

Read the common error information at a peripheral device, check

 

 

 

 

 

 

 

 

 

error step corresponding to its numerical value (program error

 

 

4230

 

The number of CHK and CHKEND instructions is not equal.

 

 

4231

 

The number of IX and IXEND instructions is not equal.

location), and correct the problem.

 

 

 

 

The configuration of the check conditions for the CHK instruction is

 

 

 

4235

 

incorrect.

 

 

 

 

Alternatively, a CHK instruction has been used in a low speed

 

 

 

 

 

 

 

 

 

 

execution type program.

 

 

 

4300

 

The designation of a MELSECNET/MINI-S3 master module control

Read the common error information at a peripheral device, check

 

 

 

instruction was wrong.

error step corresponding to its numerical value (program error

QnA

 

 

 

 

location), and correct the problem.

 

 

4301

 

The designation of an AD57/AD58 control instruction was wrong.

 

 

4400

 

No SFCP or SFCPEND instruction in SFC program.

Read common error information at a peripheral device, check error

 

 

4410

 

The block number designated by the SFC program exceeds the

 

 

 

range.

step corresponding to its numerical value (program error location),

 

 

 

 

 

 

 

 

 

and correct the problem.

 

4411

 

Block number designations overlap in SFC program.

 

 

4420

 

A step number designated in an SFC program exceeds 511.

 

 

 

4421

 

Total number of steps in all SFC programs exceed the range

Reduce total number of steps to below the maximum.

 

 

4422

 

Step number designations overlap in SFC program.

Read common error information at a peripheral device, check error

 

 

 

step corresponding to its numerical value (program error location),

 

 

 

 

 

and correct the problem.

 

 

4500

 

The numbers of BLOCK and BEND instructions in an SFC program

 

 

 

 

are not equal.

 

 

 

 

 

 

 

 

4501

 

The configuration of the STEP to TRAN to TSET to SEND

 

 

 

 

instructions in the SFC program is incorrect.

Read common error information at a peripheral device, check error

 

 

 

 

 

 

4502

 

There was no STEPI instruction in SFC program block.

step corresponding to its numerical value (program error location),

 

 

4503

 

The step designated by the TSET instruction in the SFC program

and correct the problem.

 

 

 

does not exist.

 

 

 

 

 

 

 

 

4504

 

The step designated by the TAND instruction in the SFC program

 

 

 

 

does not exist.

 

 

 

 

 

 

 

 

4600

 

The SFC program contains data that cannot be processed.

Read common error information at a peripheral device, check error

 

 

4601

 

Exceeds device range that can be designated by the SFC program.

step corresponding to its numerical value (program error location),

 

 

4602

 

The START instruction in an SFC program is proceeded by an END

and correct the problem.

 

 

 

instruction.

The program is automatically subjected to an initial start.

 

 

 

 

 

 

4610

 

The active step information at presumptive start of an SFC program

 

 

 

 

is incorrect.

 

 

 

 

 

 

 

 

4611

 

Key-switch was reset during RUN when presumptive start was

 

 

 

 

designated for SFC program.

 

 

 

 

 

 

 

 

4620

 

Startup was executed at a block in the SFC program that was

 

 

 

 

already started up.

 

 

 

 

 

 

 

 

4621

 

Startup was attempted at a block that does not exist in the SFC

Read common error information at a peripheral device, check error

 

 

 

program.

 

 

 

 

step corresponding to its numerical value (program error location),

 

 

 

 

Startup was executed at a block in the SFC program that was

 

 

4630

 

and correct the problem.

 

 

 

already started up.

 

 

 

 

 

 

 

4631

 

Startup was attempted at a block that does not exist in an SFC

 

 

 

 

program.

 

 

 

 

 

 

 

 

4632

 

There were too many simultaneous active steps in blocks that can

 

 

 

 

be designated by the SFC program.

 

 

 

 

 

 

 

 

4633

 

There were too many simultaneous active steps in all blocks that

 

 

 

 

can be designated.

 

 

 

 

 

 

 

 

5000

 

Program scan time for initial execution type programs exceeds the

Read the error individual information at a peripheral device, check

 

 

 

initial execution WDT time setting designated in the PLC RAS

 

 

 

 

parameter.

the numerical value (time) there, and shorten scan time if

 

 

5001

 

The program scan time goes over the WDT value set in the

necessary.

 

 

 

parameter PLC RAS parameter.

 

 

 

 

 

 

 

 

 

 

(1) The scan time of the program exceeded the constant scan

(1) Review the constant scan setting time.

 

 

5010

 

setting time specified in the PC RAS setting parameter.

(2) Review the constant scan time and low speed program

 

 

 

(2) The low speed program execution time specified in the PC RAS

execution time in the parameter so that the margin time of

 

 

 

 

setting parameter exceeded the margin time of constant scan.

constant scan may be fully reserved.

 

 

 

 

Low speed scan type program scan time goes over the low speed

Read the error individual information at a peripheral device, check

 

 

5011

 

the numerical value (time) there, and shorten scan time if

 

 

 

execution WDT set in the parameter PC RAS settings.

 

 

 

 

necessary.

 

 

 

 

 

 

 

6000

 

The control system and standby system in the redundant system do

Synchronise the programs and parameters of the control system

 

 

 

not have the same programs and parameters.

and standby system.

Q4AR

 

 

 

 

6010

 

The operational status of the control system and standby system in

Synchronise the operation statuses of the control system and

 

 

 

 

 

the redundant system is not the same.

standby system.

 

 

 

 

 

1 Characters in parentheses ( ) indicate the special register numbers where individual information is being stored.

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