Release 06/06/08 29/107 | Siemens A4027118-A0414 guide

Section B: The application example as demonstration system


I t lli th h d	d ft
Flying Saw with SIMOTION	A4027118-A0414

•When RDY lights green and STOP lights orange, set the SIMOTION D435 mode switch to the 0 position (RUN)

•RDY and RUN are green

Once the factory setting has been restored, the SIMOTION D435 has

PROFIBUS address 2 and the baud rate is 1.5 Mbit/s.

Fig. 4-2 Mode selector switch, SIMOTION D435

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

V 1.4

Release 06/06/08

29/107

Image 29

Siemens A4027118-A0414 user manual Release 06/06/08 29/107

Contents

Application number A4027118 -A0414 Simotion Flying Saw Copyright General Notes General Notes Warranty, liability and support Reference regarding export codes Qualified personnel Standard Simotion application Foreword Sec Description Tion Document structure List of contents Integrating the core flying saw functions Description of important program elements Error messages 101 Chap Title Contents ContentObjective Subjects discussed Objective and purpose of this standard application Basic informationPrerequisites Principle design of a flying saw Solution using the standard flying saw application Components included in the standard application Release 06/06/08 14/107 Uses Tasks that can be implemented using the core functionsApplications Controls that are permitted Precisely synchronizing at a specific position Properties and features of the core flying saw functionsFlying axis Starting position of the flying axis can be set Sensor Application environment Design of the flying saw Structure and functionGeneral design Physical quantities that can be parameterized Physical quantity Description Synchronous range Disable ErrorOperating states of the FlyingSaw-FB Starting position Manual Automatic Section B The application example as demonstration System Contents Classification Pictograms, signal words and textSevere bodily injury or even death Severe bodily injury or even death Responsible for monitoring Responsibilities of the operator Correct useMisuse Overview Hardware structure and mounting/installationQualification of personnel HMI system ProcedureCommunications Action Comment Installation Installing the standard Siemens softwareResetting Simotion D435 to the factory settings Minimum required releases Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 Yes PG/PC Interface PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Brief instructions to demonstrate Operator control of the application exampleDemonstrate Detailed operating instruction Structure overview to demonstrate the application Structure overview Button Flying Saw Startpos Brief instructionsPrint Mark Simulation on / OFF Material END button Material Start button and continue with Step Process screenPage Simodrive Detailed operating instructions Start Welcome screen General screen areas Button Function Machine geometry Distance to sensor Machine parameter settingsStartPosition StartSyncPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Gap Length Expanded operator control Display areas Flying saw mode 10 Technology view of the flying saw Technology view 11 Status Operator control functions in the status display Section C Integrating the core flying saw functions Function and identification of the program groups Program environment and interfaces Pro Program Data Gram Unit Module Section Program structure FBBGDTEMPLATEFlyingSaw IPO Classifying the interfaces Call environmentInterfaces Block interface of the FBBGDTEMPLATEFlyingSaw False Queued mode changeover is Activated using this input INT Parameter Data type Initial value Description Output parameter OUT Structure of the global data area of the data unit FSVar Physical quantities Parameter Data type Initial Description Value Restart This is how you integrate core functions into your project Integrating the core flying saw functions Simotion control Hardware element Diagram Order No./MLFB and functions Technology objects Technology objects required and synchronous relationships Downloading the core functions into your Scout project PreparationsDe-archiving the standard flying saw application Setting-up the required technology objects Pre-assignment limits Axis, material web ConfigurationMonitoring functions closed-loop control Assigning the synchronous relationships FlyingSawAxisSYNCHRONOUSOPERATION ConfigurationPre-assignment gear synchronization Pre-assignment dynamic Calling the FBBGDTEMPLATEFlyingSaw in ST and FBD Integrating into your applicationCalling the FlyingSaw FB in the user program Instance Assigning the instanceIntegrating the template block in the processing sequence Mode changeover sequence Using the FBBGDTEMPLATEFlyingSawGeneral information and instructions Initial state of the FBBGDTEMPLATEFlyingSaw Tic Changing-over the modeAutoma Restart after a new start Using the restart bitError messages Release 06/06/08 84/107 Help routines Help functions within the core flying saw functions Objectives Section D Program description Before carrying-out changes Information and warnings Program structure Description of important program elementsDeclaration part FSVar Declaration section Instruction section Declarations Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FBStatic variables Automatic state change sequences Axis monitoring functions State machine of the FlyingSaw FB Error Æ Disable Step Function Comment Mode Error Disable Æ Disable Step Function Comment Mode DisableDisable Æ Error Disable Æ Starting position Starting position Æ Error Step Function Comment Disable Æ ManualStarting position Æ Disable Mode, starting position Starting position Æ Manual Step Function CommentMode, automatic Automatic cycle Automatic Æ Disable Automatic Æ Error Manual Æ Disable Manual Æ ErrorAutomatic Æ Starting position Mode, manual Properties/features of the IPOFS1IPORoutine Properties/features of startupSAPHelp routines SyncPos buffer FBBGDFSSPBin FBBGDFSSPBresetFBBGDFSSPBout FBBGDFSSPBread Scope of supply General information on the applicationRevisions/Author Version Date/Revision Author UsersInterface.grEndPos Error messagesErrorID Explanation Error code Gap pos EnablegearingDisablegearing Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Applicationcenter Contact partner Evaluation of the document Please help us to become even better