Detailed operating instructions, Simodrive | Siemens A4027118-A0414

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Section B: The application example as demonstration system


O	t	t l f th	li ti	l
Flying Saw with SIMOTION			A4027118-A0414

5.2Detailed operating instructions

A detailed description of the application is provided in these instructions. This is necessary so that you can get to know and test the CPU functions.

Prerequisites

The following prerequisites must be fulfilled to use the application example:

•The STEP7 project is available online in the S7-CPU.

•The parameterization for the application has been downloaded into

SIMODRIVE.

•All of the devices are powered-up.

•At least WinCCflex Advanced 2007 Hotfix 4 is installed on the PC/PG.

Note WinCCflex requires the appropriate authorization. Authorization for at least 256 power tags is required.

V 1.4

Release 06/06/08

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Image 47

Siemens A4027118-A0414 user manual Detailed operating instructions, Simodrive

Contents

Application number A4027118 -A0414 Simotion Flying Saw Copyright General Notes General Notes Warranty, liability and support Reference regarding export codes Qualified personnel Standard Simotion application Foreword Sec Description Tion Document structure List of contents Integrating the core flying saw functions Description of important program elements Error messages 101 Subjects discussed ContentChap Title Contents Objective Objective and purpose of this standard application Basic informationPrerequisites Principle design of a flying saw Solution using the standard flying saw application Components included in the standard application Release 06/06/08 14/107 Controls that are permitted Tasks that can be implemented using the core functionsUses Applications Starting position of the flying axis can be set Properties and features of the core flying saw functionsPrecisely synchronizing at a specific position Flying axis Sensor Application environment Physical quantities that can be parameterized Structure and functionDesign of the flying saw General design Physical quantity Description Synchronous range Starting position ErrorDisable Operating states of the FlyingSaw-FB Manual Automatic Section B The application example as demonstration System Contents Severe bodily injury or even death Pictograms, signal words and textClassification Severe bodily injury or even death Responsible for monitoring Responsibilities of the operator Correct useMisuse Overview Hardware structure and mounting/installationQualification of personnel HMI system ProcedureCommunications Action Comment Minimum required releases Installing the standard Siemens softwareInstallation Resetting Simotion D435 to the factory settings Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 Yes PG/PC Interface PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Detailed operating instruction Operator control of the application exampleBrief instructions to demonstrate Demonstrate Structure overview to demonstrate the application Structure overview Button Flying Saw Startpos Brief instructionsPrint Mark Simulation on / OFF Material END button Material Start button and continue with Step Process screenPage Simodrive Detailed operating instructions Start Welcome screen General screen areas Button Function StartSyncPosition Machine parameter settingsMachine geometry Distance to sensor StartPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Gap Length Expanded operator control Display areas Flying saw mode 10 Technology view of the flying saw Technology view 11 Status Operator control functions in the status display Section C Integrating the core flying saw functions Function and identification of the program groups Program environment and interfaces Pro Program Data Gram Unit Module Section Program structure FBBGDTEMPLATEFlyingSaw IPO Classifying the interfaces Call environmentInterfaces Block interface of the FBBGDTEMPLATEFlyingSaw False Queued mode changeover is Activated using this input INT Parameter Data type Initial value Description Output parameter OUT Structure of the global data area of the data unit FSVar Physical quantities Parameter Data type Initial Description Value Restart This is how you integrate core functions into your project Integrating the core flying saw functions Simotion control Hardware element Diagram Order No./MLFB and functions Technology objects Technology objects required and synchronous relationships Downloading the core functions into your Scout project PreparationsDe-archiving the standard flying saw application Setting-up the required technology objects Pre-assignment limits Axis, material web ConfigurationMonitoring functions closed-loop control Pre-assignment dynamic FlyingSawAxisSYNCHRONOUSOPERATION ConfigurationAssigning the synchronous relationships Pre-assignment gear synchronization Calling the FBBGDTEMPLATEFlyingSaw in ST and FBD Integrating into your applicationCalling the FlyingSaw FB in the user program Instance Assigning the instanceIntegrating the template block in the processing sequence Initial state of the FBBGDTEMPLATEFlyingSaw Using the FBBGDTEMPLATEFlyingSawMode changeover sequence General information and instructions Tic Changing-over the modeAutoma Restart after a new start Using the restart bitError messages Release 06/06/08 84/107 Help routines Help functions within the core flying saw functions Objectives Section D Program description Before carrying-out changes Information and warnings Declaration section Instruction section Description of important program elementsProgram structure Declaration part FSVar Declarations Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FBStatic variables Automatic state change sequences Axis monitoring functions State machine of the FlyingSaw FB Error Æ Disable Step Function Comment Mode Error Disable Æ Starting position Step Function Comment Mode DisableDisable Æ Disable Disable Æ Error Mode, starting position Step Function Comment Disable Æ ManualStarting position Æ Error Starting position Æ Disable Automatic cycle Step Function CommentStarting position Æ Manual Mode, automatic Automatic Æ Disable Automatic Æ Error Mode, manual Manual Æ ErrorManual Æ Disable Automatic Æ Starting position SyncPos buffer Properties/features of startupSAPProperties/features of the IPOFS1IPORoutine Help routines FBBGDFSSPBread FBBGDFSSPBresetFBBGDFSSPBin FBBGDFSSPBout Version Date/Revision Author General information on the applicationScope of supply Revisions/Author UsersInterface.grEndPos Error messagesErrorID Explanation Error code Gap pos EnablegearingDisablegearing Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Applicationcenter Contact partner Evaluation of the document Please 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