Siemens A4027118-A0414 instruction

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Section B: The application example as demonstration system


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Flying Saw with SIMOTION			A4027118-A0414

8Depending on the material velocity and the cutting duration, an actual maximum position of the flying saw is obtained, which is identified by a

red bar.

9You can start to thread the material web or continue motion after the material web was stopped by pressing the Material START button.

10If the flying saw has synchronized itself to the motion of the material web, the flying saw is in the AUTOMATIC- PRODUCING mode.

11Here, you can select whether a cutting position is to be generated at each print mark (sensor signal) or only after n print marks.

12You can stop the material web using the Material BREAK button.

13When the material web has been stopped, the flying saw is in the AUTOMATIC-HELD mode

14You can start to remove the material web from the system by pressing the Material END button.

15The flying saw then waits in the AUTOMATIC-STANDBY mode for the next material web.

V 1.4

Release 06/06/08

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Siemens A4027118-A0414 user manual

Contents

Simotion Flying Saw Application number A4027118 -A0414 General Notes Copyright Warranty, liability and support General Notes Qualified personnel Reference regarding export codes Foreword Standard Simotion application Document structure Sec Description Tion List of contents Integrating the core flying saw functions Error messages 101 Description of important program elements Content Chap Title ContentsObjective Subjects discussed Objective and purpose of this standard application Basic informationPrerequisites Solution using the standard flying saw application Principle design of a flying saw Components included in the standard application Release 06/06/08 14/107 Tasks that can be implemented using the core functions UsesApplications Controls that are permitted Properties and features of the core flying saw functions Precisely synchronizing at a specific positionFlying axis Starting position of the flying axis can be set Application environment Sensor Structure and function Design of the flying sawGeneral design Physical quantities that can be parameterized Synchronous range Physical quantity Description Error DisableOperating states of the FlyingSaw-FB Starting position Automatic Manual Contents Section B The application example as demonstration System Pictograms, signal words and text ClassificationSevere bodily injury or even death Severe bodily injury or even death Responsible for monitoring Responsibilities of the operator Correct useMisuse Overview Hardware structure and mounting/installationQualification of personnel HMI system ProcedureCommunications Action Comment Installing the standard Siemens software InstallationResetting Simotion D435 to the factory settings Minimum required releases Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 PG/PC Interface Yes PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Operator control of the application example Brief instructions to demonstrateDemonstrate Detailed operating instruction Structure overview Structure overview to demonstrate the application Button Flying Saw Startpos Brief instructionsPrint Mark Simulation on / OFF Material END button Process screen Material Start button and continue with StepPage Detailed operating instructions Simodrive Start General screen areas Welcome screen Button Function Machine parameter settings Machine geometry Distance to sensorStartPosition StartSyncPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Expanded operator control Gap Length Flying saw mode Display areas Technology view 10 Technology view of the flying saw Operator control functions in the status display 11 Status Section C Integrating the core flying saw functions Program environment and interfaces Function and identification of the program groups Program structure Pro Program Data Gram Unit Module Section IPO FBBGDTEMPLATEFlyingSaw Classifying the interfaces Call environmentInterfaces False Queued mode changeover is Activated using this input Block interface of the FBBGDTEMPLATEFlyingSaw Parameter Data type Initial value Description INT Structure of the global data area of the data unit FSVar Output parameter OUT Physical quantities Parameter Data type Initial Description Value Restart Integrating the core flying saw functions This is how you integrate core functions into your project Hardware element Diagram Order No./MLFB and functions Simotion control Technology objects required and synchronous relationships Technology objects Downloading the core functions into your Scout project PreparationsDe-archiving the standard flying saw application Setting-up the required technology objects Pre-assignment limits Axis, material web ConfigurationMonitoring functions closed-loop control FlyingSawAxisSYNCHRONOUSOPERATION Configuration Assigning the synchronous relationshipsPre-assignment gear synchronization Pre-assignment dynamic Calling the FBBGDTEMPLATEFlyingSaw in ST and FBD Integrating into your applicationCalling the FlyingSaw FB in the user program Instance Assigning the instanceIntegrating the template block in the processing sequence Using the FBBGDTEMPLATEFlyingSaw Mode changeover sequenceGeneral information and instructions Initial state of the FBBGDTEMPLATEFlyingSaw Tic Changing-over the modeAutoma Restart after a new start Using the restart bitError messages Release 06/06/08 84/107 Help functions within the core flying saw functions Help routines Section D Program description Objectives Information and warnings Before carrying-out changes Description of important program elements Program structureDeclaration part FSVar Declaration section Instruction section Declarations Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FBStatic variables Axis monitoring functions Automatic state change sequences State machine of the FlyingSaw FB Step Function Comment Mode Error Error Æ Disable Step Function Comment Mode Disable Disable Æ DisableDisable Æ Error Disable Æ Starting position Step Function Comment Disable Æ Manual Starting position Æ ErrorStarting position Æ Disable Mode, starting position Step Function Comment Starting position Æ ManualMode, automatic Automatic cycle Automatic Æ Error Automatic Æ Disable Manual Æ Error Manual Æ DisableAutomatic Æ Starting position Mode, manual Properties/features of startupSAP Properties/features of the IPOFS1IPORoutineHelp routines SyncPos buffer FBBGDFSSPBreset FBBGDFSSPBinFBBGDFSSPBout FBBGDFSSPBread General information on the application Scope of supplyRevisions/Author Version Date/Revision Author UsersInterface.grEndPos Error messagesErrorID Explanation Error code Gap pos EnablegearingDisablegearing Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Contact partner Applicationcenter Please help us to become even better 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