Document structure, Sec Description Tion | Siemens A4027118-A0414

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Foreword

SIMOTION Flying Saw

A4027118-A0414

Document structure

The documentation of this application is sub-divided into the following main section:

Sec-	Description	Note
tion

ASection A will provide you with everything that you require to obtain an overview of this standard application. This Section explains the prerequisites and the objective when using this application.

Some of the uses of this standard application are explained as well as situations where this application cannot be used.

BSection B is interesting if you wish to use this standard application for demonstration purposes.

Here, you are provided with information about how you can download this application from your PC/PG to the demonstration case step-by-step and how it then used.

CSection C provides you with all of the necessary steps to integrate the core functions of the standard application into your user project.

Preparations and parameterizing operations are also explained. Further, you are also told how to integrate the core functions into your application step-by-step.

In addition, tips are provided on how to use the core functions.

DSection D is interesting if you wish to expand/adapt the functionality of the core functions provided for your particular application.

ESection E “Appendix” provides you with detailed information including a detailed fault/error description, a description of a test program for the core standard application functions as well as references. A feedback sheet is also provided which you can use to give us your comments and suggestions on this document.

V 1.4

Release 06/06/08

6/107

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Siemens A4027118-A0414 user manual Document structure, Sec Description Tion

Contents

Simotion Flying Saw Application number A4027118 -A0414 General Notes Copyright Warranty, liability and support General Notes Qualified personnel Reference regarding export codes Foreword Standard Simotion application Document structure Sec Description Tion List of contents Integrating the core flying saw functions Error messages 101 Description of important program elements Objective ContentChap Title Contents Subjects discussed Basic information PrerequisitesObjective and purpose of this standard application Solution using the standard flying saw application Principle design of a flying saw Components included in the standard application Release 06/06/08 14/107 Applications Tasks that can be implemented using the core functionsUses Controls that are permitted Flying axis Properties and features of the core flying saw functionsPrecisely synchronizing at a specific position Starting position of the flying axis can be set Application environment Sensor General design Structure and functionDesign of the flying saw Physical quantities that can be parameterized Synchronous range Physical quantity Description Operating states of the FlyingSaw-FB ErrorDisable Starting position Automatic Manual Contents Section B The application example as demonstration System Severe bodily injury or even death Pictograms, signal words and textClassification Severe bodily injury or even death Responsibilities of the operator Correct use MisuseResponsible for monitoring Hardware structure and mounting/installation Qualification of personnelOverview Procedure CommunicationsHMI system Action Comment Resetting Simotion D435 to the factory settings Installing the standard Siemens softwareInstallation Minimum required releases Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 PG/PC Interface Yes PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Demonstrate Operator control of the application exampleBrief instructions to demonstrate Detailed operating instruction Structure overview Structure overview to demonstrate the application Brief instructions Print Mark Simulation on / OFFButton Flying Saw Startpos Material END button Process screen Material Start button and continue with StepPage Detailed operating instructions Simodrive Start General screen areas Welcome screen Button Function StartPosition Machine parameter settingsMachine geometry Distance to sensor StartSyncPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Expanded operator control Gap Length Flying saw mode Display areas Technology view 10 Technology view of the flying saw Operator control functions in the status display 11 Status Section C Integrating the core flying saw functions Program environment and interfaces Function and identification of the program groups Program structure Pro Program Data Gram Unit Module Section IPO FBBGDTEMPLATEFlyingSaw Call environment InterfacesClassifying the interfaces False Queued mode changeover is Activated using this input Block interface of the FBBGDTEMPLATEFlyingSaw Parameter Data type Initial value Description INT Structure of the global data area of the data unit FSVar Output parameter OUT Physical quantities Parameter Data type Initial Description Value Restart Integrating the core flying saw functions This is how you integrate core functions into your project Hardware element Diagram Order No./MLFB and functions Simotion control Technology objects required and synchronous relationships Technology objects Preparations De-archiving the standard flying saw applicationDownloading the core functions into your Scout project Setting-up the required technology objects Axis, material web Configuration Monitoring functions closed-loop controlPre-assignment limits Pre-assignment gear synchronization FlyingSawAxisSYNCHRONOUSOPERATION ConfigurationAssigning the synchronous relationships Pre-assignment dynamic Integrating into your application Calling the FlyingSaw FB in the user programCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Assigning the instance Integrating the template block in the processing sequenceInstance General information and instructions Using the FBBGDTEMPLATEFlyingSawMode changeover sequence Initial state of the FBBGDTEMPLATEFlyingSaw Changing-over the mode AutomaTic Using the restart bit Error messagesRestart after a new start Release 06/06/08 84/107 Help functions within the core flying saw functions Help routines Section D Program description Objectives Information and warnings Before carrying-out changes Declaration part FSVar Description of important program elementsProgram structure Declaration section Instruction section Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FB Static variablesDeclarations Axis monitoring functions Automatic state change sequences State machine of the FlyingSaw FB Step Function Comment Mode Error Error Æ Disable Disable Æ Error Step Function Comment Mode DisableDisable Æ Disable Disable Æ Starting position Starting position Æ Disable Step Function Comment Disable Æ ManualStarting position Æ Error Mode, starting position Mode, automatic Step Function CommentStarting position Æ Manual Automatic cycle Automatic Æ Error Automatic Æ Disable Automatic Æ Starting position Manual Æ ErrorManual Æ Disable Mode, manual Help routines Properties/features of startupSAPProperties/features of the IPOFS1IPORoutine SyncPos buffer FBBGDFSSPBout FBBGDFSSPBresetFBBGDFSSPBin FBBGDFSSPBread Revisions/Author General information on the applicationScope of supply Version Date/Revision Author Error messages ErrorID Explanation Error codeUsersInterface.grEndPos Enablegearing DisablegearingGap pos Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Contact partner Applicationcenter Please help us to become even better Evaluation of the document