Release 06/06/08 30/107 | Siemens A4027118-A0414 manual

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Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Section B: The application example as demonstration system


I t lli th h d	d ft
Flying Saw with SIMOTION	A4027118-A0414

4.4.3Re-configuring the double-axis motor module from 3A/3A to 5A/5A

This application example is configured as standard using a 3A/3A motor module. However, there are demonstration cases in the field, which are still equipped with a 5A/5A motor module. The hardware should be carefully checked before the project is downloaded! If a 3A/3A motor module is not used in the demonstration case, then the project can be re-configured by following the subsequent instructions:

•Go offline

•In the project tree, open the “Drive Navigator”

•A selection window opens when the “Device configuration” button is pressed

•Open the Configurator by pressing the “Execute drive configuration" button

•Scroll in the selection menu of the power unit by pressing the “Continue” button

•Select the power unit being used from the list – refer to the serial number on the front of the double motor module, e.g. 6SL3120-2TE15- 0AA0 (5A/5A)

•Press “Continue” and acknowledge the alarm messages

•Press the “Continue” button – without making any additional changes – until the “Complete” button appears; also press this

•Close the Device Configurator

•In the Expert list of the red and blue drives (select the particular drive -> righthand mouse key -> Expert -> Expert list), reduce parameter p210 from 600V to 345V

•Compile and save the project, go online and load the project into the target system

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Siemens A4027118-A0414 user manual Release 06/06/08 30/107

Contents

Simotion Flying Saw Application number A4027118 -A0414 General Notes Copyright Warranty, liability and support General Notes Qualified personnel Reference regarding export codes Foreword Standard Simotion application Document structure Sec Description Tion List of contents Integrating the core flying saw functions Error messages 101 Description of important program elements Objective ContentChap Title Contents Subjects discussed Basic information PrerequisitesObjective and purpose of this standard application Solution using the standard flying saw application Principle design of a flying saw Components included in the standard application Release 06/06/08 14/107 Applications Tasks that can be implemented using the core functionsUses Controls that are permitted Flying axis Properties and features of the core flying saw functionsPrecisely synchronizing at a specific position Starting position of the flying axis can be set Application environment Sensor General design Structure and functionDesign of the flying saw Physical quantities that can be parameterized Synchronous range Physical quantity Description Operating states of the FlyingSaw-FB ErrorDisable Starting position Automatic Manual Contents Section B The application example as demonstration System Severe bodily injury or even death Pictograms, signal words and textClassification Severe bodily injury or even death Responsibilities of the operator Correct use MisuseResponsible for monitoring Hardware structure and mounting/installation Qualification of personnelOverview Procedure CommunicationsHMI system Action Comment Resetting Simotion D435 to the factory settings Installing the standard Siemens softwareInstallation Minimum required releases Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 PG/PC Interface Yes PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Demonstrate Operator control of the application exampleBrief instructions to demonstrate Detailed operating instruction Structure overview Structure overview to demonstrate the application Brief instructions Print Mark Simulation on / OFFButton Flying Saw Startpos Material END button Process screen Material Start button and continue with StepPage Detailed operating instructions Simodrive Start General screen areas Welcome screen Button Function StartPosition Machine parameter settingsMachine geometry Distance to sensor StartSyncPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Expanded operator control Gap Length Flying saw mode Display areas Technology view 10 Technology view of the flying saw Operator control functions in the status display 11 Status Section C Integrating the core flying saw functions Program environment and interfaces Function and identification of the program groups Program structure Pro Program Data Gram Unit Module Section IPO FBBGDTEMPLATEFlyingSaw Call environment InterfacesClassifying the interfaces False Queued mode changeover is Activated using this input Block interface of the FBBGDTEMPLATEFlyingSaw Parameter Data type Initial value Description INT Structure of the global data area of the data unit FSVar Output parameter OUT Physical quantities Parameter Data type Initial Description Value Restart Integrating the core flying saw functions This is how you integrate core functions into your project Hardware element Diagram Order No./MLFB and functions Simotion control Technology objects required and synchronous relationships Technology objects Preparations De-archiving the standard flying saw applicationDownloading the core functions into your Scout project Setting-up the required technology objects Axis, material web Configuration Monitoring functions closed-loop controlPre-assignment limits Pre-assignment gear synchronization FlyingSawAxisSYNCHRONOUSOPERATION ConfigurationAssigning the synchronous relationships Pre-assignment dynamic Integrating into your application Calling the FlyingSaw FB in the user programCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Assigning the instance Integrating the template block in the processing sequenceInstance General information and instructions Using the FBBGDTEMPLATEFlyingSawMode changeover sequence Initial state of the FBBGDTEMPLATEFlyingSaw Changing-over the mode AutomaTic Using the restart bit Error messagesRestart after a new start Release 06/06/08 84/107 Help functions within the core flying saw functions Help routines Section D Program description Objectives Information and warnings Before carrying-out changes Declaration part FSVar Description of important program elementsProgram structure Declaration section Instruction section Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FB Static variablesDeclarations Axis monitoring functions Automatic state change sequences State machine of the FlyingSaw FB Step Function Comment Mode Error Error Æ Disable Disable Æ Error Step Function Comment Mode DisableDisable Æ Disable Disable Æ Starting position Starting position Æ Disable Step Function Comment Disable Æ ManualStarting position Æ Error Mode, starting position Mode, automatic Step Function CommentStarting position Æ Manual Automatic cycle Automatic Æ Error Automatic Æ Disable Automatic Æ Starting position Manual Æ ErrorManual Æ Disable Mode, manual Help routines Properties/features of startupSAPProperties/features of the IPOFS1IPORoutine SyncPos buffer FBBGDFSSPBout FBBGDFSSPBresetFBBGDFSSPBin FBBGDFSSPBread Revisions/Author General information on the applicationScope of supply Version Date/Revision Author Error messages ErrorID Explanation Error codeUsersInterface.grEndPos Enablegearing DisablegearingGap pos Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Contact partner Applicationcenter Please help us to become even better Evaluation of the document