Principle design of a flying saw | Siemens A4027118-A0414 specification

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Section A: Prerequisites and objectives

Basic information

Flying Saw with SIMOTION

A4027118-A0414

Principle design of a "flying saw"

The material is fed-in as an endless web (e.g. plastic, sheet steel or fiber board) using a conveyor belt that runs with a constant velocity.

The position of the cut on the material web is either sensed using a print mark using a sensor or is specified by the control after a cut length has been passed that can be adjusted. The synchronous position is simultaneously defined. From this point onwards, the shears slide of the flying saw synchronously follows the material at the position to be cut and the cut can be started. After the cut has been completed, the shears slide is returned to its starting position where it waits for the next cut position.

Fig. 1-1: Principle of operation of the “flying saw”

Sensor

Starting position

Drive of flying saw

Web drive

or

measuring system

1.2.2Solution using the standard “flying saw” application

The standard “flying saw” application discussed here can be used to implement such applications, and to develop a functioning "flying saw" as quickly as possible.

The standard application already includes, as core function, a pre- configured motion control of the flying saw axis. This can be adapted to the particular application using the appropriate parameters. The core function is responsible for completely controlling the flying saw axis.

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Release 06/06/08

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Siemens A4027118-A0414 user manual Principle design of a flying saw, Solution using the standard flying saw application

Contents

Simotion Flying Saw Application number A4027118 -A0414 General Notes Copyright Warranty, liability and support General Notes Qualified personnel Reference regarding export codes Foreword Standard Simotion application Document structure Sec Description Tion List of contents Integrating the core flying saw functions Error messages 101 Description of important program elements Content Chap Title ContentsObjective Subjects discussed Basic information PrerequisitesObjective and purpose of this standard application Solution using the standard flying saw application Principle design of a flying saw Components included in the standard application Release 06/06/08 14/107 Tasks that can be implemented using the core functions UsesApplications Controls that are permitted Properties and features of the core flying saw functions Precisely synchronizing at a specific positionFlying axis Starting position of the flying axis can be set Application environment Sensor Structure and function Design of the flying sawGeneral design Physical quantities that can be parameterized Synchronous range Physical quantity Description Error DisableOperating states of the FlyingSaw-FB Starting position Automatic Manual Contents Section B The application example as demonstration System Pictograms, signal words and text ClassificationSevere bodily injury or even death Severe bodily injury or even death Responsibilities of the operator Correct use MisuseResponsible for monitoring Hardware structure and mounting/installation Qualification of personnelOverview Procedure CommunicationsHMI system Action Comment Installing the standard Siemens software InstallationResetting Simotion D435 to the factory settings Minimum required releases Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 PG/PC Interface Yes PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Operator control of the application example Brief instructions to demonstrateDemonstrate Detailed operating instruction Structure overview Structure overview to demonstrate the application Brief instructions Print Mark Simulation on / OFFButton Flying Saw Startpos Material END button Process screen Material Start button and continue with StepPage Detailed operating instructions Simodrive Start General screen areas Welcome screen Button Function Machine parameter settings Machine geometry Distance to sensorStartPosition StartSyncPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Expanded operator control Gap Length Flying saw mode Display areas Technology view 10 Technology view of the flying saw Operator control functions in the status display 11 Status Section C Integrating the core flying saw functions Program environment and interfaces Function and identification of the program groups Program structure Pro Program Data Gram Unit Module Section IPO FBBGDTEMPLATEFlyingSaw Call environment InterfacesClassifying the interfaces False Queued mode changeover is Activated using this input Block interface of the FBBGDTEMPLATEFlyingSaw Parameter Data type Initial value Description INT Structure of the global data area of the data unit FSVar Output parameter OUT Physical quantities Parameter Data type Initial Description Value Restart Integrating the core flying saw functions This is how you integrate core functions into your project Hardware element Diagram Order No./MLFB and functions Simotion control Technology objects required and synchronous relationships Technology objects Preparations De-archiving the standard flying saw applicationDownloading the core functions into your Scout project Setting-up the required technology objects Axis, material web Configuration Monitoring functions closed-loop controlPre-assignment limits FlyingSawAxisSYNCHRONOUSOPERATION Configuration Assigning the synchronous relationshipsPre-assignment gear synchronization Pre-assignment dynamic Integrating into your application Calling the FlyingSaw FB in the user programCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Assigning the instance Integrating the template block in the processing sequenceInstance Using the FBBGDTEMPLATEFlyingSaw Mode changeover sequenceGeneral information and instructions Initial state of the FBBGDTEMPLATEFlyingSaw Changing-over the mode AutomaTic Using the restart bit Error messagesRestart after a new start Release 06/06/08 84/107 Help functions within the core flying saw functions Help routines Section D Program description Objectives Information and warnings Before carrying-out changes Description of important program elements Program structureDeclaration part FSVar Declaration section Instruction section Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FB Static variablesDeclarations Axis monitoring functions Automatic state change sequences State machine of the FlyingSaw FB Step Function Comment Mode Error Error Æ Disable Step Function Comment Mode Disable Disable Æ DisableDisable Æ Error Disable Æ Starting position Step Function Comment Disable Æ Manual Starting position Æ ErrorStarting position Æ Disable Mode, starting position Step Function Comment Starting position Æ ManualMode, automatic Automatic cycle Automatic Æ Error Automatic Æ Disable Manual Æ Error Manual Æ DisableAutomatic Æ Starting position Mode, manual Properties/features of startupSAP Properties/features of the IPOFS1IPORoutineHelp routines SyncPos buffer FBBGDFSSPBreset FBBGDFSSPBinFBBGDFSSPBout FBBGDFSSPBread General information on the application Scope of supplyRevisions/Author Version Date/Revision Author Error messages ErrorID Explanation Error codeUsersInterface.grEndPos Enablegearing DisablegearingGap pos Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Contact partner Applicationcenter Please help us to become even better 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