Release 06/06/08 84/107 | Siemens A4027118-A0414 guide

Section C: Integrating the core “flying saw” functions

Using the "FB_BGD_TEMPLATE_FlyingSaw()"

Flying Saw with SIMOTION

A4027118-A0414

Fig. 8-3 Block outputs for fault messages

IN

Execute

Mode

StopCutting

KnifeOut

Gap OnTheSpotCut

FB_BGD_TEMPLATE_FlyingSaw()

OUT

Done

Busy

Error

Cut

OnTheSpotCutPossible

OnTheSpotCutDone

ErrorID

State

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

The error bit signals an error while an error code is output at output ErrorID; this can be analyzed using the error analysis function.

A list of the possible error codes with a description of the error causes is provided in the Appendix of this document, Chapter 12.2.

Note The error output is only set if the execute input is set. The ErrorID and state 0 are still output even after execute has been reset!

V 1.4

Release 06/06/08

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Siemens A4027118-A0414 user manual Release 06/06/08 84/107

Contents

Simotion Flying Saw Application number A4027118 -A0414 General Notes Copyright Warranty, liability and support General Notes Qualified personnel Reference regarding export codes Foreword Standard Simotion application Document structure Sec Description Tion List of contents Integrating the core flying saw functions Error messages 101 Description of important program elements Content Chap Title ContentsObjective Subjects discussed Basic information PrerequisitesObjective and purpose of this standard application Solution using the standard flying saw application Principle design of a flying saw Components included in the standard application Release 06/06/08 14/107 Tasks that can be implemented using the core functions UsesApplications Controls that are permitted Properties and features of the core flying saw functions Precisely synchronizing at a specific positionFlying axis Starting position of the flying axis can be set Application environment Sensor Structure and function Design of the flying sawGeneral design Physical quantities that can be parameterized Synchronous range Physical quantity Description Error DisableOperating states of the FlyingSaw-FB Starting position Automatic Manual Contents Section B The application example as demonstration System Pictograms, signal words and text ClassificationSevere bodily injury or even death Severe bodily injury or even death Responsibilities of the operator Correct use MisuseResponsible for monitoring Hardware structure and mounting/installation Qualification of personnelOverview Procedure CommunicationsHMI system Action Comment Installing the standard Siemens software InstallationResetting Simotion D435 to the factory settings Minimum required releases Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 PG/PC Interface Yes PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Operator control of the application example Brief instructions to demonstrateDemonstrate Detailed operating instruction Structure overview Structure overview to demonstrate the application Brief instructions Print Mark Simulation on / OFFButton Flying Saw Startpos Material END button Process screen Material Start button and continue with StepPage Detailed operating instructions Simodrive Start General screen areas Welcome screen Button Function Machine parameter settings Machine geometry Distance to sensorStartPosition StartSyncPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Expanded operator control Gap Length Flying saw mode Display areas Technology view 10 Technology view of the flying saw Operator control functions in the status display 11 Status Section C Integrating the core flying saw functions Program environment and interfaces Function and identification of the program groups Program structure Pro Program Data Gram Unit Module Section IPO FBBGDTEMPLATEFlyingSaw Call environment InterfacesClassifying the interfaces False Queued mode changeover is Activated using this input Block interface of the FBBGDTEMPLATEFlyingSaw Parameter Data type Initial value Description INT Structure of the global data area of the data unit FSVar Output parameter OUT Physical quantities Parameter Data type Initial Description Value Restart Integrating the core flying saw functions This is how you integrate core functions into your project Hardware element Diagram Order No./MLFB and functions Simotion control Technology objects required and synchronous relationships Technology objects Preparations De-archiving the standard flying saw applicationDownloading the core functions into your Scout project Setting-up the required technology objects Axis, material web Configuration Monitoring functions closed-loop controlPre-assignment limits FlyingSawAxisSYNCHRONOUSOPERATION Configuration Assigning the synchronous relationshipsPre-assignment gear synchronization Pre-assignment dynamic Integrating into your application Calling the FlyingSaw FB in the user programCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Assigning the instance Integrating the template block in the processing sequenceInstance Using the FBBGDTEMPLATEFlyingSaw Mode changeover sequenceGeneral information and instructions Initial state of the FBBGDTEMPLATEFlyingSaw Changing-over the mode AutomaTic Using the restart bit Error messagesRestart after a new start Release 06/06/08 84/107 Help functions within the core flying saw functions Help routines Section D Program description Objectives Information and warnings Before carrying-out changes Description of important program elements Program structureDeclaration part FSVar Declaration section Instruction section Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FB Static variablesDeclarations Axis monitoring functions Automatic state change sequences State machine of the FlyingSaw FB Step Function Comment Mode Error Error Æ Disable Step Function Comment Mode Disable Disable Æ DisableDisable Æ Error Disable Æ Starting position Step Function Comment Disable Æ Manual Starting position Æ ErrorStarting position Æ Disable Mode, starting position Step Function Comment Starting position Æ ManualMode, automatic Automatic cycle Automatic Æ Error Automatic Æ Disable Manual Æ Error Manual Æ DisableAutomatic Æ Starting position Mode, manual Properties/features of startupSAP Properties/features of the IPOFS1IPORoutineHelp routines SyncPos buffer FBBGDFSSPBreset FBBGDFSSPBinFBBGDFSSPBout FBBGDFSSPBread General information on the application Scope of supplyRevisions/Author Version Date/Revision Author Error messages ErrorID Explanation Error codeUsersInterface.grEndPos Enablegearing DisablegearingGap pos Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Contact partner Applicationcenter Please help us to become even better 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