List of contents | Siemens A4027118-A0414 specification

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

		List of contents
SIMOTION Flying Saw		A4027118-A0414
List of contents
Section A: Prerequisites and objectives		10
1	Basic information	11
1.1	Prerequisites	11
1.1.1	Target group	11
1.1.2	Knowledge base	11
1.1.3	Technical environment	11
1.2	Objective and purpose of this standard application	11
1.2.1	Task description	11
1.2.2	Solution using the standard “flying saw” application	12
1.2.3	Advantages of the standard "flying saw" application	13
1.3	Components included in the standard application	13
2	Uses	15
2.1	Applications	15
2.1.1	Controls that are permitted	15
2.1.2	Tasks that can be implemented using the core functions	15
2.1.3	Properties and features of the core “flying saw” functions	16
2.2	Application environment	17
3	Structure and function	18
3.1	Design of the "flying saw"	18
3.1.1	General design	18
3.1.2	Physical quantities that can be parameterized	18
3.2	Operating states of the "FlyingSaw-FB"	20
Section B: The application example as demonstration system		22
4	Installing the hardware and software	23
4.1	Regarding your safety	23
4.1.1	Safety information and instructions	23
4.1.2	Responsibilities of the operator	24
4.2	Hardware structure and mounting/installation	25
4.3	Installing the standard SIEMENS software	28

4.4Downloading the user program and parameterizing the drive in the SIMOTION

	D demonstration case	28
4.4.1	De-archiving the SIMOTION project	28
4.4.2	Resetting SIMOTION D435 to the factory settings	28
4.4.3	Re-configuring the double-axis motor module from 3A/3A to 5A/5A	30
4.4.4	Setting the Ethernet interface of the PG/PC	32
4.4.5	Downloading the hardware configuration after a factory setting	37
4.4.6	Downloading the SIMOTION project of the standard application	38
5	Operator control of the application example	41

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Release 06/06/08

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Siemens A4027118-A0414 user manual List of contents

Contents

Application number A4027118 -A0414 Simotion Flying Saw Copyright General Notes General Notes Warranty, liability and support Reference regarding export codes Qualified personnel Standard Simotion application Foreword Sec Description Tion Document structure List of contents Integrating the core flying saw functions Description of important program elements Error messages 101 Subjects discussed ContentChap Title Contents Objective Prerequisites Basic informationObjective and purpose of this standard application Principle design of a flying saw Solution using the standard flying saw application Components included in the standard application Release 06/06/08 14/107 Controls that are permitted Tasks that can be implemented using the core functionsUses Applications Starting position of the flying axis can be set Properties and features of the core flying saw functionsPrecisely synchronizing at a specific position Flying axis Sensor Application environment Physical quantities that can be parameterized Structure and functionDesign of the flying saw General design Physical quantity Description Synchronous range Starting position ErrorDisable Operating states of the FlyingSaw-FB Manual Automatic Section B The application example as demonstration System Contents Severe bodily injury or even death Pictograms, signal words and textClassification Severe bodily injury or even death Misuse Responsibilities of the operator Correct useResponsible for monitoring Qualification of personnel Hardware structure and mounting/installationOverview Communications ProcedureHMI system Action Comment Minimum required releases Installing the standard Siemens softwareInstallation Resetting Simotion D435 to the factory settings Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 Yes PG/PC Interface PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Detailed operating instruction Operator control of the application exampleBrief instructions to demonstrate Demonstrate Structure overview to demonstrate the application Structure overview Print Mark Simulation on / OFF Brief instructionsButton Flying Saw Startpos Material END button Material Start button and continue with Step Process screenPage Simodrive Detailed operating instructions Start Welcome screen General screen areas Button Function StartSyncPosition Machine parameter settingsMachine geometry Distance to sensor StartPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Gap Length Expanded operator control Display areas Flying saw mode 10 Technology view of the flying saw Technology view 11 Status Operator control functions in the status display Section C Integrating the core flying saw functions Function and identification of the program groups Program environment and interfaces Pro Program Data Gram Unit Module Section Program structure FBBGDTEMPLATEFlyingSaw IPO Interfaces Call environmentClassifying the interfaces Block interface of the FBBGDTEMPLATEFlyingSaw False Queued mode changeover is Activated using this input INT Parameter Data type Initial value Description Output parameter OUT Structure of the global data area of the data unit FSVar Physical quantities Parameter Data type Initial Description Value Restart This is how you integrate core functions into your project Integrating the core flying saw functions Simotion control Hardware element Diagram Order No./MLFB and functions Technology objects Technology objects required and synchronous relationships De-archiving the standard flying saw application PreparationsDownloading the core functions into your Scout project Setting-up the required technology objects Monitoring functions closed-loop control Axis, material web ConfigurationPre-assignment limits Pre-assignment dynamic FlyingSawAxisSYNCHRONOUSOPERATION ConfigurationAssigning the synchronous relationships Pre-assignment gear synchronization Calling the FlyingSaw FB in the user program Integrating into your applicationCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Integrating the template block in the processing sequence Assigning the instanceInstance Initial state of the FBBGDTEMPLATEFlyingSaw Using the FBBGDTEMPLATEFlyingSawMode changeover sequence General information and instructions Automa Changing-over the modeTic Error messages Using the restart bitRestart after a new start Release 06/06/08 84/107 Help routines Help functions within the core flying saw functions Objectives Section D Program description Before carrying-out changes Information and warnings Declaration section Instruction section Description of important program elementsProgram structure Declaration part FSVar Static variables Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FBDeclarations Automatic state change sequences Axis monitoring functions State machine of the FlyingSaw FB Error Æ Disable Step Function Comment Mode Error Disable Æ Starting position Step Function Comment Mode DisableDisable Æ Disable Disable Æ Error Mode, starting position Step Function Comment Disable Æ ManualStarting position Æ Error Starting position Æ Disable Automatic cycle Step Function CommentStarting position Æ Manual Mode, automatic Automatic Æ Disable Automatic Æ Error Mode, manual Manual Æ ErrorManual Æ Disable Automatic Æ Starting position SyncPos buffer Properties/features of startupSAPProperties/features of the IPOFS1IPORoutine Help routines FBBGDFSSPBread FBBGDFSSPBresetFBBGDFSSPBin FBBGDFSSPBout Version Date/Revision Author General information on the applicationScope of supply Revisions/Author ErrorID Explanation Error code Error messagesUsersInterface.grEndPos Disablegearing EnablegearingGap pos Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Applicationcenter Contact partner Evaluation of the document Please 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