Siemens A4027118-A0414 user manual

Models: A4027118-A0414

1 107

Page 46

Section B: The application example as demonstration system


O	t	t l f th	li ti	l
Flying Saw with SIMOTION			A4027118-A0414

Material

Random print

mark offset

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Start flying

saw

Move flying saw

to the starting

position

Terminate flying saw (end)

Basic	Manual	Automatic	Calls-up the	To the	To the
settings	mode	mode	technology	status	start
			screen	display	screen

The material and the “flying saw” can be started, terminated (exited) and monitored in the process screen.

The material (material web) is started, stopped (held) and terminated (exited) on the righthand side; the “flying saw” is started and exited on the lefthand side.

Start

Material

Stop

Material

Allow

material to

run-out

V 1.4

Release 06/06/08

46/107

Page 46

Image 46

Contents

Simotion Flying Saw Application number A4027118 -A0414 General Notes Copyright Warranty, liability and support General Notes Qualified personnel Reference regarding export codes Foreword Standard Simotion application Document structure Sec Description Tion List of contents Integrating the core flying saw functions Error messages 101 Description of important program elements Objective ContentChap Title Contents Subjects discussed Prerequisites Basic informationObjective and purpose of this standard application Solution using the standard flying saw application Principle design of a flying saw Components included in the standard application Release 06/06/08 14/107 Applications Tasks that can be implemented using the core functionsUses Controls that are permitted Flying axis Properties and features of the core flying saw functionsPrecisely synchronizing at a specific position Starting position of the flying axis can be set Application environment Sensor General design Structure and functionDesign of the flying saw Physical quantities that can be parameterized Synchronous range Physical quantity Description Operating states of the FlyingSaw-FB ErrorDisable Starting position Automatic Manual Contents Section B The application example as demonstration System Severe bodily injury or even death Pictograms, signal words and textClassification Severe bodily injury or even death Misuse Responsibilities of the operator Correct useResponsible for monitoring Qualification of personnel Hardware structure and mounting/installationOverview Communications ProcedureHMI system Action Comment Resetting Simotion D435 to the factory settings Installing the standard Siemens softwareInstallation Minimum required releases Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 PG/PC Interface Yes PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Demonstrate Operator control of the application exampleBrief instructions to demonstrate Detailed operating instruction Structure overview Structure overview to demonstrate the application Print Mark Simulation on / OFF Brief instructionsButton Flying Saw Startpos Material END button Process screen Material Start button and continue with StepPage Detailed operating instructions Simodrive Start General screen areas Welcome screen Button Function StartPosition Machine parameter settingsMachine geometry Distance to sensor StartSyncPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Expanded operator control Gap Length Flying saw mode Display areas Technology view 10 Technology view of the flying saw Operator control functions in the status display 11 Status Section C Integrating the core flying saw functions Program environment and interfaces Function and identification of the program groups Program structure Pro Program Data Gram Unit Module Section IPO FBBGDTEMPLATEFlyingSaw Interfaces Call environmentClassifying the interfaces False Queued mode changeover is Activated using this input Block interface of the FBBGDTEMPLATEFlyingSaw Parameter Data type Initial value Description INT Structure of the global data area of the data unit FSVar Output parameter OUT Physical quantities Parameter Data type Initial Description Value Restart Integrating the core flying saw functions This is how you integrate core functions into your project Hardware element Diagram Order No./MLFB and functions Simotion control Technology objects required and synchronous relationships Technology objects De-archiving the standard flying saw application PreparationsDownloading the core functions into your Scout project Setting-up the required technology objects Monitoring functions closed-loop control Axis, material web ConfigurationPre-assignment limits Pre-assignment gear synchronization FlyingSawAxisSYNCHRONOUSOPERATION ConfigurationAssigning the synchronous relationships Pre-assignment dynamic Calling the FlyingSaw FB in the user program Integrating into your applicationCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Integrating the template block in the processing sequence Assigning the instanceInstance General information and instructions Using the FBBGDTEMPLATEFlyingSawMode changeover sequence Initial state of the FBBGDTEMPLATEFlyingSaw Automa Changing-over the modeTic Error messages Using the restart bitRestart after a new start Release 06/06/08 84/107 Help functions within the core flying saw functions Help routines Section D Program description Objectives Information and warnings Before carrying-out changes Declaration part FSVar Description of important program elementsProgram structure Declaration section Instruction section Static variables Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FBDeclarations Axis monitoring functions Automatic state change sequences State machine of the FlyingSaw FB Step Function Comment Mode Error Error Æ Disable Disable Æ Error Step Function Comment Mode DisableDisable Æ Disable Disable Æ Starting position Starting position Æ Disable Step Function Comment Disable Æ ManualStarting position Æ Error Mode, starting position Mode, automatic Step Function CommentStarting position Æ Manual Automatic cycle Automatic Æ Error Automatic Æ Disable Automatic Æ Starting position Manual Æ ErrorManual Æ Disable Mode, manual Help routines Properties/features of startupSAPProperties/features of the IPOFS1IPORoutine SyncPos buffer FBBGDFSSPBout FBBGDFSSPBresetFBBGDFSSPBin FBBGDFSSPBread Revisions/Author General information on the applicationScope of supply Version Date/Revision Author ErrorID Explanation Error code Error messagesUsersInterface.grEndPos Disablegearing EnablegearingGap pos Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Contact partner Applicationcenter Please help us to become even better Evaluation of the document