Uses, Applications | Siemens A4027118-A0414 manual

All rights reserved	Saw V1.4.doc
Copyright ♥ Siemens AG 2008	Manual SIMOTION Flying

Section A: Prerequisites and objectives

Uses

Flying Saw with SIMOTION

A4027118-A0414

2 Uses

2.1Applications

2.1.1Controls that are permitted

The standard “flying saw” application has only been tested for use in the following control system:

• SIMOTION D 435

However, it can also be used – without any significant additional costs – also in the SIMOTION P or SIMOTION C controls.

2.1.2Tasks that can be implemented using the core functions

These core functions are used to control flying equipment and mechanisms to

•Cut

•Perforate

•Emboss

•Seal

•Saw

•Drill

•Paint

•etc.

The core “flying saw” function completely handles the motion control of the flying axis used for cutting/sawing. The functionality associated with the material feed is implemented outside the core functions in the user program.

Definition In the following text, the “flying saw” term is used to represent all of the other conceivable machine versions.

The term “saw” is used for all parts of the machine where direct contact is made to the material when “cutting”.

V 1.4

Release 06/06/08

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Siemens A4027118-A0414 user manual Uses, Applications, Controls that are permitted

Contents

Application number A4027118 -A0414 Simotion Flying Saw Copyright General Notes General Notes Warranty, liability and support Reference regarding export codes Qualified personnel Standard Simotion application Foreword Sec Description Tion Document structure List of contents Integrating the core flying saw functions Description of important program elements Error messages 101 Subjects discussed ContentChap Title Contents Objective Basic information PrerequisitesObjective and purpose of this standard application Principle design of a flying saw Solution using the standard flying saw application Components included in the standard application Release 06/06/08 14/107 Controls that are permitted Tasks that can be implemented using the core functionsUses Applications Starting position of the flying axis can be set Properties and features of the core flying saw functionsPrecisely synchronizing at a specific position Flying axis Sensor Application environment Physical quantities that can be parameterized Structure and functionDesign of the flying saw General design Physical quantity Description Synchronous range Starting position ErrorDisable Operating states of the FlyingSaw-FB Manual Automatic Section B The application example as demonstration System Contents Severe bodily injury or even death Pictograms, signal words and textClassification Severe bodily injury or even death Responsibilities of the operator Correct use MisuseResponsible for monitoring Hardware structure and mounting/installation Qualification of personnelOverview Procedure CommunicationsHMI system Action Comment Minimum required releases Installing the standard Siemens softwareInstallation Resetting Simotion D435 to the factory settings Release 06/06/08 29/107 Release 06/06/08 30/107 Release 06/06/08 31/107 Yes PG/PC Interface PG/PC1 Setting the Ethernet address of the PG/PC Ethernet address Action Comment Page Downloading the Simotion project of the standard application Page Page Detailed operating instruction Operator control of the application exampleBrief instructions to demonstrate Demonstrate Structure overview to demonstrate the application Structure overview Brief instructions Print Mark Simulation on / OFFButton Flying Saw Startpos Material END button Material Start button and continue with Step Process screenPage Simodrive Detailed operating instructions Start Welcome screen General screen areas Button Function StartSyncPosition Machine parameter settingsMachine geometry Distance to sensor StartPosition System Operator control functions in the setting-mode Operator functions of the process in the automatic mode Standard operator control Page Gap Length Expanded operator control Display areas Flying saw mode 10 Technology view of the flying saw Technology view 11 Status Operator control functions in the status display Section C Integrating the core flying saw functions Function and identification of the program groups Program environment and interfaces Pro Program Data Gram Unit Module Section Program structure FBBGDTEMPLATEFlyingSaw IPO Call environment InterfacesClassifying the interfaces Block interface of the FBBGDTEMPLATEFlyingSaw False Queued mode changeover is Activated using this input INT Parameter Data type Initial value Description Output parameter OUT Structure of the global data area of the data unit FSVar Physical quantities Parameter Data type Initial Description Value Restart This is how you integrate core functions into your project Integrating the core flying saw functions Simotion control Hardware element Diagram Order No./MLFB and functions Technology objects Technology objects required and synchronous relationships Preparations De-archiving the standard flying saw applicationDownloading the core functions into your Scout project Setting-up the required technology objects Axis, material web Configuration Monitoring functions closed-loop controlPre-assignment limits Pre-assignment dynamic FlyingSawAxisSYNCHRONOUSOPERATION ConfigurationAssigning the synchronous relationships Pre-assignment gear synchronization Integrating into your application Calling the FlyingSaw FB in the user programCalling the FBBGDTEMPLATEFlyingSaw in ST and FBD Assigning the instance Integrating the template block in the processing sequenceInstance Initial state of the FBBGDTEMPLATEFlyingSaw Using the FBBGDTEMPLATEFlyingSawMode changeover sequence General information and instructions Changing-over the mode AutomaTic Using the restart bit Error messagesRestart after a new start Release 06/06/08 84/107 Help routines Help functions within the core flying saw functions Objectives Section D Program description Before carrying-out changes Information and warnings Declaration section Instruction section Description of important program elementsProgram structure Declaration part FSVar Functions of the FBBGDTemplateFlyingSaw FlyingSaw-FB Static variablesDeclarations Automatic state change sequences Axis monitoring functions State machine of the FlyingSaw FB Error Æ Disable Step Function Comment Mode Error Disable Æ Starting position Step Function Comment Mode DisableDisable Æ Disable Disable Æ Error Mode, starting position Step Function Comment Disable Æ ManualStarting position Æ Error Starting position Æ Disable Automatic cycle Step Function CommentStarting position Æ Manual Mode, automatic Automatic Æ Disable Automatic Æ Error Mode, manual Manual Æ ErrorManual Æ Disable Automatic Æ Starting position SyncPos buffer Properties/features of startupSAPProperties/features of the IPOFS1IPORoutine Help routines FBBGDFSSPBread FBBGDFSSPBresetFBBGDFSSPBin FBBGDFSSPBout Version Date/Revision Author General information on the applicationScope of supply Revisions/Author Error messages ErrorID Explanation Error codeUsersInterface.grEndPos Enablegearing DisablegearingGap pos Details in FSVar structure under FRpossuperimpFSA Section E Appendix Section E Appendix Applicationcenter Contact partner Evaluation of the document Please 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