Component Arrangement — 30RA032-040 | Sterling 30RA010-055 guide

Fig. 23 — Component Arrangement — 30RA032-040

LEGEND

C— Contactor, Compressor

CB — Circuit Breaker

CHC — Cooler/Pump Heater Contactor CWP — Chilled Water Pump

EMM — Energy Management

FC — Fan Contactor

FIOP — Factory-Installed Option

FU — Fuse GND — Ground

MBB — Main Base Board

MM — Motormaster®

MMPT — Motormaster Pressure Transducer

MS — Manual Starter

NEC — National Electrical Code

SW — Switch

TB — Terminal Block TRAN — Transformer

Factory Wiring

Field Wiring

Accessory or Option Wiring

Fig. 23 — Component Arrangement — 30RA032-040

49

Image 49

Sterling 30RA010-055 manual Component Arrangement — 30RA032-040, FU — Fuse GND — Ground

Contents

SAFETY CONSIDERATIONS GENERAL CONTENTS Control Module Communication MAJOR SYSTEM COMPONENTSSterlco Comfort Network SCN Interface — Table 1 — Unit Sizes Table 5 - SCN Communication Bus Wiring Table 3 — Status SwitchesTable 2 — Thermistor Designations Table 4 - Output Relays LEGEND FOR FIG. Page Page 30RA010-018AQUA SNAP Fig. 3 — Wiring Schematic 30RA010-018 Fig. 3 - Wiring Schematic 30RA010-018cont AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATICSEE NOTE SEE NOTE 30RA022-030AQUA SNAP Fig. 4 - Wiring Schematic 30RA022-030 AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 4 - Wiring Schematic 30RA022-030cont 30RA032-040AQUA SNAP Fig. 5 — Wiring Schematic 30RA032-040 AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 5 — Wiring Schematic 30RA032-040cont 30RA042-055AQUA SNAP Fig. 6 — Wiring Schematic 30RA042-055 AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 6 — Wiring Schematic 30RA042-055cont ESCAPEENTER Fig. 7 — Main Base BoardREMOTE CONTACT SW1 OFF ENABLE OFF SW2 ON MODE Fig. 9 — Typical Space Temperature Sensor Wiring CEPL130351 Fig. 11 - Energy Management Module 100/100 Fig. 12 — Deadband Multiplier R-22Maneurop Compressor Fig. 13 — Operating Envelope forFig. 14 — 30RA Condenser Fan Sequence Cooling Set Point Select and control circuit power must be on Service Test See Table 11 — Both main powerTable 8 — Control Methods and Cooling Set Points Fig. 16 — Scrolling Marquee Display Optional Factory-InstalledHydronic Package — •Cooler Pump Control CPC Configuration, OPT1 ON Table 9 — Marquee Display Menu Structure Fig. 17 — Dual Chiller Thermistor Location Table 10 — Run Status Mode and Sub-ModeDirectory SUB-MODE Table 12 - Temperature Mode and Sub-ModeDirectory Table 14 — Set Point and Sub-ModeDirectory Table 13 — Pressure Mode and Sub-ModeDirectoryTable 15 — Inputs Mode and Sub-ModeDirectory SUB-MODE Table 16 — Outputs Mode and Sub-ModeDirectoryKEYPAD DISPLAY KEYPAD SUB-MODEITEM DISPLAY KEYPAD SUB-MODEITEM DISPLAY Table 18 — Time Clock Mode and Sub-ModeDirectory PER.3 SUB-MODE Table 19 — Operating Mode and Sub-ModeDirectory Table 20 — Alarms Mode and Sub-ModeDirectory ITEM SUB-MODEKEYPAD ENTRY DISPLAY RSET DISP Table 23 — Operating Modes Table 25A — 4-20mA Reset Table 24 — Example of Reading and Clearing Alarms Table 26B — Configuring Return Temperature Reset Temperature Control — No Reset Fig. 18 — Standard Chilled FluidFig. 19 — Outdoor-AirTemperature Reset Fig. 20 — Space Temperature Reset Fig. 21B — Cooling Set Point 4 to 20 mA Fig. 21A — 4- to 20-mADemand Limiting Table 27 — Configuring Demand Limit TROUBLESHOOTING Recommended that system be filled with an appro Table 28 — Troubleshootingand fluid tubing FU — Fuse GND — Ground Fig. 22 — Component Arrangement — 30RA010-030 FU — Fuse GND — Ground Fig. 23 — Component Arrangement — 30RA032-040 FU — Fuse GND — Ground Fig. 24 — Component Arrangement — 30RA042-055 NOTES LEGEND Table 29 — Alarm and Alert Codes Table 29 - Alarm and Alert Codes cont ALARM Table 29 — Alarm and Alert Codes cont ALARM Table 29 — Alarm and Alert Codes cont ALARM Table 29 — Alarm and Alert Codes cont Compressor Replacement Refer to Fig SERVICETable 30 - Unit Torque Specification Electronic Components Fig. 27 — Typical Compressor Mounting — All Sizes Fig. 28 — Compressor WiringFig. 29 — Compressor Location — 30RA010-030 Fig. 30 — Compressor Location — 30RA032-055 Table 31 - Oil Charge Condenser Section and Coils Check Refrigerant Feed Components Fig. 31 — 30RA Access PanelsFig. 32 — Condenser-FanMounting Fig. 33 — Condenser-FanPosition Standard Fan Switch Fixed Table 32 — Factory Settings, High-PressureCompressor and Unit Protective Devices Check Unit Safeties COOLER FREEZE-UPPROTECTION TEMP TEMP For Thermistor T10 For Thermistor T10 Fig. 35 — Fluid-SideTemperature Sensors T1 and T2 Main Base Board, J8 ConnectorFig. 36 — Thermistor Connections to PROGRAMMING Mode •P50: FAULT HISTORY — Last 8 faults Table 37 - Fault Codes•P51: SOFTWARE version PARAMETERS Table 39 — Replacement Modules Minimum Loop Volume MAINTENANCEPRE-START-UP System Check Operating Limitations Table 41 — Temperature Limits for OPERATION SEQUENCEStandard 30RA Units SCN Tables A_UNIT General Unit Parameters APPENDIX ACIRCADIO Circuit A Discrete Inputs/Outputs CIRCA_AN Circuit A Analog Parameters CIRCB_AN Circuit B Analog Parameters CIRCBDIO Circuit B Discrete Inputs/OutputsOPTIONS Unit Parameters DISPLAY Marquee Display SETUP ALARMDEF Alarm Definition TableDUALCHIL Dual Chiller Configuration Settings BRODEFS Broadcast POC Definition Table OPTIONS2 Options 2 Configuration OPTIONS1 Options 1 Configuration RESETCON Temperature Reset and Demand Limit SCHEDOVR Timed Override SetupSETPOINT UNIT ALARMS: Maintenance DisplayMAINTENANCE DUALCHIL: Maintenance Display CURRMODS: Maintenance Display LOADFACT: Maintenance Display LEARNFNS Maintenance Display PM-PUMP:Maintenance Display PM-COIL:Maintenance DisplayPM-STRN Maintenance Display RUNTEST: Maintenance Display TESTMODE: Maintenance Display STRTHOUR Maintenance DisplayVERSIONS: Maintenance Display WSMDEFME: Maintenance Display APPENDIX B FACTORY SETTINGS FOR COMPRESSOR, FAN, PUMPAND MANUAL STARTERS FACTORY SETTINGS FOR COMPRESSOR, FAN, PUMP AND MANUAL STARTERS cont DataPort, DataLink, BAClink Object Definition APPENDIX C SETPOINT OPTIONS Remove and use for Job File I.Project Information START-UPCHECKLIST FOR 30RA LIQUID CHILLERII. Preliminary Equipment Check Design Information Start and Operate Machine. Complete the Following III. Unit Start-Up CL-3 COMMENTS Record Software Versions MODE — RUN STATUSCL-4 OPTIONS1 Options Configuration UNIT Configuration SettingsIII.Unit Start-Upcont RSET Reset Configuration Settings OPTIONS2 Options ConfigurationIII.Unit Start-Upcont CL-6 III.Unit Start-Upcont SLCT Setpoint and Ramp Load ConfigurationSETPOINT CL-7 III.Unit Start-Upcont Service Test Mode and Sub-ModeDirectory