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Sterling 30RA010-055 manual STRTHOUR: Maintenance Display, TESTMODE: Maintenance Display

Models: 30RA010-055

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STRTHOUR: Maintenance Display

DESCRIPTION	VALUE	UNITS	POINT NAME
Machine Operating Hours	nnnnnn	hours	HR_MACH
Machine Starts	nnnnnn		CY_MACH

Circuit A Run Hours	nnnnnn	hours	HR_CIRA
Compressor A1 Run Hours	nnnnnn	hours	HR_A1
Compressor A2 Run Hours	nnnnnn	hours	HR_A2
Circuit B Run Hours	nnnnnn	hours	HR_CIRB
Compressor B1 Run Hours	nnnnnn	hours	HR_B1
Compressor B2 Run Hours	nnnnnn	hours	HR_B2

Circuit A Starts	nnnnnn		CY_CIRA
Compressor A1 Starts	nnnnnn		CY_A1
Compressor A2 Starts	nnnnnn		CY_A2
Circuit B Starts	nnnnnn		CY_CIRB
Compressor B1 Starts	nnnnnn		CY_B1
Compressor B2 Starts	nnnnnn		CY_B2

PUMP HOURS
Pump 1 Run Hours	nnnnnn	hours	HR_PUMP1
Pump 2 Run Hours	nnnnnn	hours	HR_PUMP2

TESTMODE: Maintenance Display

DESCRIPTION	VALUE	UNITS	POINT NAME
Service Test Mode	On/Off		NET_CTRL
Compressor A1 Relay	On/Off		S_A1_RLY
Compressor A2 Relay	On/Off		S_A2_RLY
Compressor B1 Relay	On/Off		S_B1_RLY
Compressor B2 Relay	On/Off		S_B2_RLY
Fan 1 Relay	On/Off		S_FAN_1
Fan 2 Relay	On/Off		S_FAN_2
Cooler Pump Relay 1	On/Off		S_CLPMP1
Cooler Pump Relay 2	On/Off		S_CLPMP2
Minimum Load Valve Relay	On/Off		S_MLV
Remote Alarm Relay	On/Off		S_ALM

VERSIONS: Maintenance Display

DESCRIPTION	VERSION	VALUE
MBB	CESR131279-	nn-nn
EMM	CESR131174-	nn-nn
MARQUEE	CESR131171-	nn-nn
NAVIGATOR	CESR130227-	nn-nn

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Sterling 30RA010-055 manual STRTHOUR: Maintenance Display, TESTMODE: Maintenance Display, VERSIONS: Maintenance Display

Contents

SAFETY CONSIDERATIONS GENERAL CONTENTSTable 1 — Unit Sizes MAJOR SYSTEM COMPONENTSControl Module Communication Sterlco Comfort Network SCN Interface —Table 4 - Output Relays Table 3 — Status SwitchesTable 5 - SCN Communication Bus Wiring Table 2 — Thermistor DesignationsLEGEND FOR FIG. Page Page 30RA010-018AQUA SNAP Fig. 3 — Wiring Schematic 30RA010-018AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 3 - Wiring Schematic 30RA010-018contSEE NOTE SEE NOTE 30RA022-030AQUA SNAP Fig. 4 - Wiring Schematic 30RA022-030AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 4 - Wiring Schematic 30RA022-030cont30RA032-040AQUA SNAP Fig. 5 — Wiring Schematic 30RA032-040AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 5 — Wiring Schematic 30RA032-040cont30RA042-055AQUA SNAP Fig. 6 — Wiring Schematic 30RA042-055AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 6 — Wiring Schematic 30RA042-055contMODE Fig. 7 — Main Base BoardESCAPEENTER REMOTE CONTACT SW1 OFF ENABLE OFF SW2 ONFig. 9 — Typical Space Temperature Sensor Wiring CEPL130351 Fig. 11 - Energy Management Module100/100 Fig. 12 — Deadband Multiplier Fig. 13 — Operating Envelope for R-22Maneurop CompressorFig. 14 — 30RA Condenser Fan Sequence Cooling Set Point Select Fig. 16 — Scrolling Marquee Display Service Test See Table 11 — Both main powerand control circuit power must be on Table 8 — Control Methods and Cooling Set PointsOptional Factory-InstalledHydronic Package — •Cooler Pump Control CPC Configuration, OPT1 ON Table 9 — Marquee Display Menu Structure Fig. 17 — Dual Chiller Thermistor LocationTable 10 — Run Status Mode and Sub-ModeDirectory SUB-MODE Table 12 - Temperature Mode and Sub-ModeDirectory Table 13 — Pressure Mode and Sub-ModeDirectory Table 14 — Set Point and Sub-ModeDirectoryTable 15 — Inputs Mode and Sub-ModeDirectory DISPLAY Table 16 — Outputs Mode and Sub-ModeDirectorySUB-MODE KEYPADDISPLAY SUB-MODEKEYPAD ITEMDISPLAY SUB-MODEKEYPAD ITEMTable 18 — Time Clock Mode and Sub-ModeDirectory PER.3 SUB-MODE Table 19 — Operating Mode and Sub-ModeDirectory Table 20 — Alarms Mode and Sub-ModeDirectoryDISPLAY SUB-MODEITEM KEYPAD ENTRYRSET DISP Table 23 — Operating Modes Table 25A — 4-20mA Reset Table 24 — Example of Reading and Clearing AlarmsTable 26B — Configuring Return Temperature Reset Fig. 18 — Standard Chilled Fluid Temperature Control — No ResetFig. 19 — Outdoor-AirTemperature Reset Fig. 20 — Space Temperature ResetFig. 21B — Cooling Set Point 4 to 20 mA Fig. 21A — 4- to 20-mADemand LimitingTable 27 — Configuring Demand Limit TROUBLESHOOTINGTable 28 — Troubleshooting Recommended that system be filled with an approand fluid tubing FU — Fuse GND — Ground Fig. 22 — Component Arrangement — 30RA010-030FU — Fuse GND — Ground Fig. 23 — Component Arrangement — 30RA032-040FU — Fuse GND — Ground Fig. 24 — Component Arrangement — 30RA042-055NOTES LEGEND Table 29 — Alarm and Alert Codes Table 29 - Alarm and Alert Codes cont ALARM Table 29 — Alarm and Alert Codes contALARM Table 29 — Alarm and Alert Codes contALARM Table 29 — Alarm and Alert Codes contElectronic Components SERVICECompressor Replacement Refer to Fig Table 30 — Unit Torque SpecificationFig. 30 — Compressor Location — 30RA032-055 Fig. 28 — Compressor WiringFig. 27 — Typical Compressor Mounting — All Sizes Fig. 29 — Compressor Location — 30RA010-030Table 31 - Oil Charge Condenser Section and CoilsFig. 33 — Condenser-FanPosition Standard Fan Fig. 31 — 30RA Access PanelsCheck Refrigerant Feed Components Fig. 32 — Condenser-FanMountingCheck Unit Safeties Table 32 — Factory Settings, High-PressureSwitch Fixed Compressor and Unit Protective DevicesCOOLER FREEZE-UPPROTECTION TEMP TEMP For Thermistor T10 For Thermistor T10 Fig. 35 — Fluid-SideTemperature Sensors T1 and T2 Main Base Board, J8 ConnectorFig. 36 — Thermistor Connections to PROGRAMMING Mode Table 37 - Fault Codes •P50: FAULT HISTORY — Last 8 faults•P51: SOFTWARE version PARAMETERS Table 39 — Replacement Modules System Check MAINTENANCEMinimum Loop Volume PRE-START-UPOperating Limitations Table 41 — Temperature Limits for OPERATION SEQUENCEStandard 30RA Units CIRCA_AN Circuit A Analog Parameters APPENDIX ASCN Tables A_UNIT General Unit Parameters CIRCADIO Circuit A Discrete Inputs/OutputsCIRCBDIO Circuit B Discrete Inputs/Outputs CIRCB_AN Circuit B Analog ParametersOPTIONS Unit Parameters BRODEFS Broadcast POC Definition Table ALARMDEF Alarm Definition TableDISPLAY Marquee Display SETUP DUALCHIL Dual Chiller Configuration SettingsOPTIONS2 Options 2 Configuration OPTIONS1 Options 1 ConfigurationRESETCON Temperature Reset and Demand Limit SCHEDOVR Timed Override SetupSETPOINT ALARMS: Maintenance Display UNITMAINTENANCE DUALCHIL: Maintenance Display CURRMODS: Maintenance DisplayLOADFACT: Maintenance Display LEARNFNS Maintenance DisplayPM-COIL:Maintenance Display PM-PUMP:Maintenance DisplayPM-STRN Maintenance Display RUNTEST: Maintenance Display STRTHOUR: Maintenance Display TESTMODE: Maintenance DisplayVERSIONS: Maintenance Display WSMDEFME: Maintenance Display FACTORY SETTINGS FOR COMPRESSOR, FAN, PUMP APPENDIX BAND MANUAL STARTERS FACTORY SETTINGS FOR COMPRESSOR, FAN, PUMP AND MANUAL STARTERS contDataPort, DataLink, BAClink Object Definition APPENDIX CSETPOINT OPTIONSDesign Information START-UPCHECKLIST FOR 30RA LIQUID CHILLERRemove and use for Job File I.Project Information II. Preliminary Equipment CheckStart and Operate Machine. Complete the Following III. Unit Start-UpCL-3 Record Software Versions MODE — RUN STATUS COMMENTSCL-4 UNIT Configuration Settings OPTIONS1 Options ConfigurationIII.Unit Start-Upcont CL-6 OPTIONS2 Options ConfigurationRSET Reset Configuration Settings III.Unit Start-UpcontCL-7 SLCT Setpoint and Ramp Load ConfigurationIII.Unit Start-Upcont SETPOINTIII.Unit Start-Upcont Service Test Mode and Sub-ModeDirectory