Sterling 30RA010-055 manual III. Unit Start-Up, Start and Operate Machine. Complete the Following

Models: 30RA010-055

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5. CHILLED WATER PUMP STARTER INTERLOCKED WITH CHILLER.

 

 

 

 

YES

NO

6. CHILLED WATER FLOW SWITCH IS OPERATIONAL.

 

 

 

 

YES

NO

7. WATER LOOP VOLUME GREATER THAN MINIMUM REQUIREMENTS. (See Table 40).

YES

NO

8. PROPER LOOP FREEZE PROTECTION PROVIDED TO _____ °F (°C).

￿YES

￿NO

ANTIFREEZE TYPE _____________________ CONCENTRATION __________%.

 

 

IF OUTDOOR AMBIENT IS BELOW 32 F (0° C) THEN ITEMS 9-11 HAVE TO BE

 

 

COMPLETED TO PROVIDE COOLER FREEZE PROTECTION TO –20 F (–29 C). (REFER

 

 

TO WINTER SHUTDOWN FOR PROPER COOLER WINTERIZATION PROCEDURE.)

 

 

9. OUTDOOR PIPING WRAPPED WITH ELECTRIC HEATER TAPE,

 

 

 

 

YES

NO

INSULATED AND OPERATIONAL.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10. COOLER HEATERS INSTALLED AND OPERATIONAL.

 

 

 

 

YES

NO

11. CHILLED WATER PUMP CONTROLLED BY CHILLER.

 

 

 

 

￿YES

￿NO

III. Unit Start-Up

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. COMPRESSOR OIL LEVEL IS CORRECT.

 

 

 

 

 

 

 

 

 

 

 

 

YES

NO

2. VERIFY COMPRESSOR MOUNTING BOLT TORQUE IS 10-14 FT-LB. (13.5-18.9 N-M).

YES

NO

3. LEAK CHECK UNIT. LOCATE, REPAIR AND REPORT ANY REFRIGERANT LEAKS.

YES

NO

4. VOLTAGE IS WITHIN UNIT NAMEPLATE RANGE.

 

 

 

 

YES

NO

5. CONTROL TRANSFORMER PRIMARY CONNECTION SET FOR PROPER VOLTAGE.

￿YES

￿NO

6. CONTROL TRANSFORMER SECONDARY VOLTAGE =

 

 

 

 

 

 

 

 

7. CHECK VOLTAGE IMBALANCE:

A-B

 

 

A-C

 

 

B-C

 

 

 

 

AVERAGE VOLTAGE =

 

 

 

(A-B + A-C + B-C)/3

 

 

 

 

 

 

MAXIMUM DEVIATION FROM AVERAGE VOLTAGE =

 

 

 

 

 

 

 

VOLTAGE IMBALANCE = ____________% (MAX. DEVIATION/AVERAGE VOLTAGE) X 100

 

 

VOLTAGE IMBALANCE LESS THAN 2%.

 

 

 

 

 

 

 

 

 

 

 

 

￿YES

￿NO

(DO NOT START CHILLER IF VOLTAGE IMBALANCE IS GREATER THAN 2%.

 

 

CONTACT LOCAL UTILITY FOR ASSISTANCE.)

 

 

 

 

 

 

8. VERIFY COOLER FLOW RATE.

 

 

 

 

 

 

 

 

 

 

 

 

 

￿YES

￿NO

PRESSURE ENTERING COOLER

 

________ psig (kPa)

 

 

 

 

 

 

PRESSURE LEAVING COOLER

 

________ psig (kPa)

 

 

 

 

 

 

COOLER PRESSURE DROP

 

________ psig (kPa)

 

 

 

 

 

 

Psig X 2.31 ft./psi =

 

________ ft of water

 

 

 

 

 

 

kPa X 0.334 m/psi

 

________ m of water

 

 

 

 

 

 

COOLER FLOW RATE

 

________ gpm (l/s) (See Cooler Pressure

 

 

 

 

 

 

 

 

 

 

 

Drop Curves from

 

 

 

 

 

 

 

 

 

 

 

Installation, Start-up and

 

 

 

 

 

 

 

 

 

 

 

Service Instructions)

 

 

Start and Operate Machine. Complete the Following:

 

 

 

 

 

 

1. COMPLETE COMPONENT TEST.

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

NO

2. CHECK REFRIGERANT AND OIL CHARGE.

 

 

 

 

YES

NO

3. RECORD COMPRESSOR MOTOR CURRENT.

 

 

 

 

YES

NO

4. RECORD CONFIGURATION SETTINGS.

 

 

 

 

 

 

 

 

 

 

 

 

YES

NO

5. RECORD OPERATING TEMPERATURES AND PRESSURES.

 

 

 

 

￿YES

￿NO

6. PROVIDE OPERATING INSTRUCTIONS TO OWNER’S PERSONNEL.

Instruction Time ________ hours.

CL-2

Page 94
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Sterling 30RA010-055 manual III. Unit Start-Up, Start and Operate Machine. Complete the Following