Toro 4100-D service manual Battery Charging, Battery Charge Specific Open Circuit, Gravity

Models: 4100-D

1 298
Download 298 pages 42.12 Kb
Page 210
Image 210

Battery Charging

To minimize possible damage to the battery and allow the battery to be fully charged, the slow charging meth- od is presented here. This charging method can be ac- complished with a constant current battery charger which is readily available locally.

CAUTION

Follow the manufacturer’s instructions when us- ing a battery charger.

NOTE: Using specific gravity of the battery cells is the most accurate method of determining battery condition.

1.Determine the battery charge level from either its specific gravity or open circuit voltage.

Battery Charge

Specific

Open Circuit

Level

Gravity

Voltage

 

 

 

100%

1.265

12.68

 

 

 

75%

1.225

12.45

 

 

 

50%

1.190

12.24

 

 

 

25%

1.155

12.06

 

 

 

0%

1.120

11.89

 

 

 

2.Determine the charging time and rate using the bat- tery charger manufacturer’s instructions or the fol- lowing table.

Battery

 

Battery Charge Level

 

Reserve

(Percent of Fully Charged)

Capacity

 

 

 

 

 

 

(Minutes)

75%

 

50%

25%

 

0%

 

 

 

 

 

 

 

80 or less

3.8 hrs

 

7.5 hrs

11.3 hrs

 

15 hrs

 

@

 

@

@

 

@

 

3 amps

 

3 amps

3 amps

 

3 amps

 

 

 

 

 

 

 

81 to 125

5.3 hrs

 

10.5 hrs

15.8 hrs

 

21 hrs

 

@

 

@

@

 

@

 

4 amps

 

4 amps

4 amps

 

4 amps

 

 

 

 

 

 

 

126 to

5.5 hrs

 

11 hrs

16.5 hrs

 

22 hrs

170

@

 

@

@

 

@

 

5 amps

 

5 amps

5 amps

 

5 amps

 

 

 

 

 

 

 

171 to

5.8 hrs

 

11.5 hrs

17.3 hrs

 

23 hrs

250

@

 

@

@

 

@

 

6 amps

 

6 amps

6 amps

 

6 amps

 

 

 

 

 

 

 

above

6 hrs

 

12 hrs

18 hrs

 

24 hrs

250

@

 

@

@

 

@

 

10 amps

 

10 amps

10 amps

 

10 amps

 

 

 

 

 

 

 

CAUTION

Do not charge a frozen battery because it can ex- plode and cause injury. Let the battery warm to 60oF (15.5o C) before connecting to a charger.

Charge the battery in a well--ventilated place to dissipate gases produced from charging. These gases are explosive; keep open flame and elec- trical spark away from the battery. Do not smoke. Nausea may result if the gases are inhaled. Un- plug the charger from the electrical outlet before connecting or disconnecting the charger leads from the battery posts.

3.Following the battery charger manufacturer’s instructions, connect the charger cables to the battery. Make sure a good connection is made.

4.Charge the battery following the battery charger manufacturer’s instructions.

5.Occasionally check the temperature of the battery electrolyte. If the temperature exceeds 125oF (51.6oC) or the electrolyte is violently gassing or spewing, the charging rate must be lowered or temporarily stopped.

6.Three hours prior to the end of the charging, mea- sure the specific gravity of a battery cell once per hour. The battery is fully charged when the cells are gassing freely at a low charging rate and there is less than a 0.003 change in specific gravity for three consecutive readings.

Electrical System

Page 5 -- 40

Groundsmaster 4100--D

Page 210
Image 210
Toro 4100-D Battery Charging, Battery Charge Specific Open Circuit, Gravity, to Hrs 10.5 hrs 15.8 hrs 21 hrs Amps