Toro 4100-D service manual Lower Cutting Deck

Models: 4100-D

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Lower Cutting Deck

A four section gear pump is coupled to the piston (trac- tion) pump. The third gear pump section supplies hy- draulic flow to both the lift/lower control valve and the steering control valve. Hydraulic flow from this pump section is delivered to the steering and lift/lower circuits through a proportional flow divider that is located in the fan drive manifold. This pump section takes its suction from the hydraulic reservoir.

When the cutting deck is in a stationary position, flow from the gear pump is by--passed through the lift/lower control valve, counterbalance manifold, oil filter and traction charge circuit.

To lower the cutting deck, the center lift lever on the lift/ lower control valve is pushed to allow valve shift in the lift/lower control. This valve change allows a passage for oil flow from the rod end of the front deck lift cylinders. The weight of the cutting deck causes the lift cylinders to extend, and lower the cutting deck. Oil from the rod end of the cylinders is allowed to return to the traction charge circuit. When the lift lever is released, the lift cyl- inders and cutting deck is held in position.

The drop speed of the front cutting deck is regulated by an adjustable flow control valve that is located in the hy- draulic lines between the lift/lower control valve and the deck lift cylinders.

To lower a wing deck, the appropriate lift lever on the lift/ lower control valve is pushed to allow valve shift in the lift/lower control valve. This valve change causes a valve shift in the counterbalance manifold and oil flow to the barrel end of the lift cylinder. Higher hydraulic pres- sure against the barrel end of the cylinder causes the cylinder shaft to extend, and lower the wing deck. Oil from the piston end of the cylinder returns to the traction charge circuit. When the lift lever is released, the lift cyl- inder and wing deck is held in position.

An adjustable counterbalance valve (CB) in the counter- balance manifold maintains back pressure on the deck lift cylinders to allow some of the cutting deck weight to be transferred to the traction unit to improve traction. A relief valve located in the lift/lower control valve limits lift/ lower circuit pressure to 1500 PSI (103 bar). Excess cir- cuit flow is routed to the oil filter and then to the traction charge circuit.

Hydraulic System

Groundsmaster 4100--D

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Hydraulic System

Page 49
Image 49
Toro 4100-D service manual Lower Cutting Deck