9.Disconnect throttle cable from the speed control le- ver by removing the flat washer and lock nut (Fig. 14). Loosen jam nut and separate cable from cable support. Position cable away from engine.

10.Remove fasteners that secure the upper radiator shroud to the lower shroud and radiator (see Radiator Removal in this section). Position coolant reservoir and bracket away from the radiator. Remove upper radiator shroud from machine.

11.Remove fan hub and fan from hydraulic fan motor (Fig. 15).

A.Remove hex nut (item 9) and washer (item 8) that secure fan hub and fan assembly to fan motor.

NOTE: The fan motor shaft is tapered.

1

3

 

 

2

 

 

Figure 13

1.

Fuel pump

3. Throttle cable

2.

Fuel supply hose

 

B.Use suitable puller to remove fan hub (with fan at- tached) from fan motor shaft taking care to not dam- age fan. Remove fan hub and fan from machine.

IMPORTANT: The hydraulic pump assembly can re- main in machine during engine removal. To prevent pump from shifting or falling, make sure to support pump assembly before mounting fasteners are re- moved.

12.Support hydraulic pump assembly. Remove fasten- ers that secure pump assembly to engine (see Pump Assembly Removal in the Service and Repairs section of Chapter 4 -- Hydraulic System).

13.Make sure all cable ties securing the wiring harness, fuel lines or hydraulic hoses to the engine are removed.

14.Connect hoist or lift to the lift tabs on engine.

15.Remove flange nuts, rebound washers and cap screws securing the engine mounts to the engine sup- ports.

CAUTION

One person should operate lift or hoist while another person guides the engine out of the ma- chine.

IMPORTANT: Make sure not to damage the engine, fuel and hydraulic lines, electrical harness or other components while removing the engine.

16.Slowly remove engine assembly from the machine.

17.If necessary, remove engine mounts from the engine using Figure 9 as a guide.

1

2

3

4

5

 

 

 

 

 

 

 

 

8

 

 

 

6

 

 

 

 

7

 

 

12

 

 

9

 

 

 

 

10

 

 

 

11

 

Figure 14

1.

Lock nut

7.

Flange head screw

2.

Flat washer

8.

Spring washer (2 used)

3.

Throttle lever

9.

Ball joint

4.

Lock nut

10.

Cap screw (2 used)

5.

Flange head screw

11.

Throttle cable

6.

Cap screw

12.

Cable support

Engine Installation (Fig. 9)

1.If removed, install engine mounts to the engine using Figure 9 as a guide.

2.Connect hoist or lift to the engine lift tabs.

CAUTION

One person should operate lift or hoist while another person guides the engine into the ma- chine.

IMPORTANT: Make sure not to damage the engine, fuel and hydraulic lines, electrical harness or other parts while installing the engine.

Kubota Diesel Engine

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Groundsmaster 4100--D

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Image 30
Toro 4100-D service manual Engine Installation Fig