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PV100S-208 manual PV100S 100 kW Grid-Tied Photovoltaic Inverter
Models:
PV100S-208
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Troubleshooting
Specs
Physical Characteristics
Install
Error messages
1 Operating States Flow Chart
Warranty
Maintenance
GUI Configuration - Adding Inverters
Wiring Requirements
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PV100S-208
PV100S-480
Operation and Maintenance Manual
PV100S 100 kW
Grid-Tied
Photovoltaic
Inverter
Page 2
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Contents
PV100S 100 kW Grid-Tied Photovoltaic Inverter
Operation and Maintenance Manual
PV100S-208 PV100S-480
Page
PV100S 100 kW Grid-Tied Photovoltaic Inverter
Operation and Maintenance Manual
Trademarks
About Xantrex
Notice of Copyright
Disclaimer
Purpose
About This Manual
Scope
Audience
Conventions Used
Related Information
Abbreviations and Acronyms
Page
SAVE THESE INSTRUCTIONS - DO NOT DISCARD
Important Safety Instructions
WARNING Shock Hazard
WARNING Lethal Voltage
Personal Safety
General Safety Precautions
Safety Equipment
Wiring Requirements
CAUTION Fire Hazard
Lockout and Tag
Operational Safety Procedures
WARNING Shock Hazard
Interconnection Standards Compliance
De-Energize/Isolation Procedure
To isolate the PV100S
Page
1 Introduction
Contents
Faults
2 Operation
Manual Current
Automatic Sleep Test
5 Preventative Maintenance
4 Troubleshooting
3 Commissioning
Faults and Fault Codes General Troubleshooting
A Specifications
Figures
Figure 2-24 Connection Configuration Screen - General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-35 Figure 2-25 Connection Configuration Screen - Telephone Fault Configuration - - - - - - - - - - - - - -2-36 Figure 2-26 Connection Configuration Screen - General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-36 Figure 2-27 GUI Help Topics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-37 Figure 4-1 LCD showing Fault Code - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 Figure 5-1 Inverter AC Terminal Locations in the Main Inverter Enclosure - - - - - - - - - - - - - - - - 5-4 Figure 5-2 Utility AC Terminal Connections in the AC Interface Enclosure - - - - - - - - - - - - - - - - 5-4 Figure 5-3 PV Terminal Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5 Figure A-1 Electrical Diagram sample- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-5 Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 - - - - - - - - - - - - - - A-6 Figure A-3 PV100S-480 Schematic for Control Power Distribution 152316 E2 - - - - - - - - - - - - - A-7 Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3- - - - - - - - - - - - - - - - A-8 Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 - - - - - - - - - - - - - - - - - A-9 Figure A-6 PV100S-208 Schematic for Control Power Distribution 152376 C2 - - - - - - - - - - - - A-10 Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3- - - - - - - - - - - - - - - A-11
Tables
Page
1 Introduction
Fixed Unity Power Factor Operation
Operation Features
Peak Power Tracking
Figure 1-1 Maximum Peak Power Tracking
Utility Voltage/Frequency Fault Automatic Reset
PV Ground Fault Detection
Safety Features
Anti-Island Protection
DC Over-voltage Detection
Physical Characteristics
Power Electronics Matrix
Power Distribution Panel
Main Inverter Enclosure
Inductor Enclosure
CAUTION Equipment Damage
DC Interface Enclosure
Transformer Enclosure
AC Interface Enclosure
Figure 1-4 AC Interface Enclosure and Transformer Enclosure
Communications Enclosure
Figure 1-5 PC Connections in the Communications Enclosure
Operator Interface Controls
Main Enclosure Door Interlock Switch
Figure 1-7 On/Off Switch
On/Off Switch
WARNING Shock Hazard
WARNING Shock Hazard
AC and DC Disconnect Switches
Communication Features
Data Logging
System Status and Fault Reporting
The Data logging features include
Universal Front Panel Control Unit UFCU
Communication Methods
PC Connection Methods
Wireless Access
POTS Access
Figure 1-11 POTS Access
Direct Access
Ethernet LAN Access
Figure 1-13 Ethernet LAN Access
Figure 1-14 Direct Access
specific list of available parameters
GUI Software Features
page 2-16 for a specific list of available parameters
2 Operation
Description of System Operation
Faults
Overview
POWER UP
Figure 2-1 Operating States Flow Chart
Description of System Operation
152379 Rev C
Operating States
Power Tracking
Transition
Shutdown
Fault
Manual Current
Matrix Test
UFCU Keypad Operation and LCD Display
Operator Interface
Standard Display
LCD Display - Initialization Screen
Menu Structure
To Display Any Operational Value in the READ Menu
READ Menu
Table 2-1 Scrolling through the Read Menu Parameters
Operation
Figure 2-5 Scrolling through the Read Menu
2-10
152379 Rev C
Operational Parameter
Table 2-2 Read Menu Descriptions
Description
Units
Operational Parameter
Table 2-2 Read Menu Descriptions
Description
Units
To use the Read-by-ID Feature
READ-by-ID
Accumulated Values Menu
Table 2-3 Data Logging Menu
Table 2-3 provides a list of the Data Logging Menu parameters
Table 2-4 provides a list of the Accumulated Values Menu parameters
WRITE Menu
To change WRITE Menu parameters
Changing and Displaying WRITE Menu Parameter Values
Min AC Volts%
Table 2-5 Write Menu Parameters
Max AC Freq
Min AC Freq
Table 2-5 Write Menu Parameters
Time Delay for PV
Power Tracker Rate
Enable Peak Power
Power Tracker Step
PPT Enable
To change the Goal State
Commanding Goal State Changes
To change the Date and Time
Setting the Date and Time
Shutdown → Power Tracking → Shutdown
Power Tracking → Manual Current → Power Tracking or Shutdown
Manual State Transitions
Automatic State Transitions
Any State → Fault
Auto-restart Feature
De-Energize/Isolation Procedure Shutdown
Energize Procedure Startup
To start up the PV100S
To isolate the PV100S
Computer Communications with the PV100S
Starting the Software Setup Program
Installing the Graphic User Interface GUI Software
Starting the Setup Program Using Autorun
Starting Setup Manually
Starting Setup From a Command Prompt
To continue with the GUI software installation
Model Specific Software Installation
2. Click OK and the following window will appear
Figure 2-16 GUI Setup Start Window
Figure 2-15 GUI Setup Progress Indicator Window
Operation
2-30
Remote/LAN Connection
Running the GUI
Figure 2-18 GUI Interface Screen if Connected Directly
Direct Connection
Operation
2-32
To configure the inverters in the GUI
GUI Configuration - Adding Inverters
a Fill out Operational Limits Information requested
e Fill out the Power Tracking Information requested
9. Click on the Telephone Configuration sub-menu to continue
Figure 2-26 Connection Configuration Screen - General
GUI Help
2-38
3 Commissioning
Starting the Commissioning Test File
Commissioning Procedure
To commission the PV100S
Verify AC Voltage
Serial Number
Verify DC Voltage
Apply Grid Voltage
Inspect Inductor Enclosure
Front Panel Display
Confirm AC Operational Parameters
Establish Communications with the GUI
Confirm DC Operational Parameters
Confirm Power Tracker Configuration Operational Parameters
Verify Door Interlock Functions
Matrix Test
Completed Commissioning
Operate Inverter
Thank You for choosing Xantrex The Smart Choice for Power
Page
4 Troubleshooting
General Troubleshooting
Faults and Fault Codes
Respond to any PV100S alarm or fault as follows
WARNING Lethal Voltage
Clearing Faults Manually
Table 4-1 Fault Codes
Fault Code Descriptions
Fault Code Descriptions
Table 4-1 Fault Codes
Error
Table 4-1 Fault Codes
Fault Type
Fault Sources
Internal RAM error
Table 4-1 Fault Codes
CPU error
Error
Table 4-1 Fault Codes
Fault Type
Fault Sources
Error
Table 4-1 Fault Codes
Fault Type
Fault Sources
Error
Table 4-1 Fault Codes
Fault Type
Fault Sources
5 PreventativeMaintenance
Operational Safety Procedures
Maintenance Safety
De-Energize/Isolation Procedure
WARNING Shock Hazard
WARNING Shock Hazard
Lockout and Tag
A phase
Enlargement of Terminal Connectors in the AC Interface Enclosure
C phase
B phase
Maintenance Safety
Figure 5-3 PV Terminal Locations
152379 Rev C
GrouND TB3-3 PV NEGative Cable TB3-2 PV POSitive Cable TB3-1
Monthly Intervals or As Required
Periodic Maintenance
Aluminum Extrusion Heatsink
Fan Operation
Enclosure Seals
Six-month Intervals
Electrical Connections
Inductor Enclosure
Page
A Specifications
Environmental Specifications
System Specifications
CAUTION Equipment Damage
Over Voltage, Under Voltage and Frequency Ranges
Electrical Specifications
Table A-3 Over/Under Voltage and Over/Under Frequency Ranges
Table A-2 provides the AC and DC specifications for the PV100S
Table A-4 AC Terminal Wire Gauge, Bolt Size, and Torque Values
Wire Gauge and Torque Requirements
Table A-5 DC Terminal Wire Gauge, Bolt Size, and Torque Values
Appendix A
Figure A-1 Electrical Diagram sample
152379 Rev C
Schematics
Schematics
Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1
152379 Rev C
Appendix A
Appendix A
Schematics
152379 Rev C
Schematics
Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3
152379 Rev C
Appendix A
Schematics
Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1
Appendix A
152379 Rev C
Schematics
A-10
152379 Rev C
Appendix A
Schematics
Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3
Appendix A
152379 Rev C
Schematics
A-12
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152379 Rev C
Xantrex Limited Warranty
Warranty and Product Information
1. What does this warranty cover and how long does it last?
3. What does this warranty not cover?
5. Limitations to Product Disclaimer
4. Product Disclaimer
6. Information Disclaimer
7. WARNING LIMITATIONS ON USE
Attention Customer Service
PRODUCT REGISTRATION
Fax number
925 455
WA-4
Warranty and Return
152379 Rev C
Index
Page
Page
1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct
Xantrex Technology Inc
1 800 994 7828 Fax toll free NA
152379 Rev C