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PV100S-208 manual Operation and Maintenance Manual
Models:
PV100S-208
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Troubleshooting
Specification
Physical Characteristics
Install
Error codes
1 Operating States Flow Chart
Warranty
Maintenance
GUI Configuration - Adding Inverters
Wiring Requirements
Page 3
Image 3
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PV100S 100 kW
Grid-Tied
Photovoltaic Inverter
Operation and Maintenance Manual
Page 2
Page 4
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Contents
Operation and Maintenance Manual
PV100S 100 kW Grid-Tied Photovoltaic Inverter
PV100S-208 PV100S-480
Page
PV100S 100 kW Grid-Tied Photovoltaic Inverter
Operation and Maintenance Manual
Disclaimer
About Xantrex
Trademarks
Notice of Copyright
Audience
About This Manual
Purpose
Scope
Conventions Used
Related Information
Abbreviations and Acronyms
Page
WARNING Lethal Voltage
Important Safety Instructions
SAVE THESE INSTRUCTIONS - DO NOT DISCARD
WARNING Shock Hazard
Wiring Requirements
General Safety Precautions
Personal Safety
Safety Equipment
CAUTION Fire Hazard
Operational Safety Procedures
Lockout and Tag
WARNING Shock Hazard
De-Energize/Isolation Procedure
Interconnection Standards Compliance
To isolate the PV100S
Page
1 Introduction
Contents
Automatic Sleep Test
2 Operation
Faults
Manual Current
Faults and Fault Codes General Troubleshooting
4 Troubleshooting
5 Preventative Maintenance
3 Commissioning
A Specifications
Figures
Figure 2-24 Connection Configuration Screen - General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-35 Figure 2-25 Connection Configuration Screen - Telephone Fault Configuration - - - - - - - - - - - - - -2-36 Figure 2-26 Connection Configuration Screen - General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-36 Figure 2-27 GUI Help Topics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-37 Figure 4-1 LCD showing Fault Code - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 Figure 5-1 Inverter AC Terminal Locations in the Main Inverter Enclosure - - - - - - - - - - - - - - - - 5-4 Figure 5-2 Utility AC Terminal Connections in the AC Interface Enclosure - - - - - - - - - - - - - - - - 5-4 Figure 5-3 PV Terminal Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5 Figure A-1 Electrical Diagram sample- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-5 Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 - - - - - - - - - - - - - - A-6 Figure A-3 PV100S-480 Schematic for Control Power Distribution 152316 E2 - - - - - - - - - - - - - A-7 Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3- - - - - - - - - - - - - - - - A-8 Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 - - - - - - - - - - - - - - - - - A-9 Figure A-6 PV100S-208 Schematic for Control Power Distribution 152376 C2 - - - - - - - - - - - - A-10 Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3- - - - - - - - - - - - - - - A-11
Tables
Page
1 Introduction
Fixed Unity Power Factor Operation
Operation Features
Peak Power Tracking
Figure 1-1 Maximum Peak Power Tracking
Utility Voltage/Frequency Fault Automatic Reset
DC Over-voltage Detection
Safety Features
PV Ground Fault Detection
Anti-Island Protection
Physical Characteristics
Inductor Enclosure
Power Distribution Panel
Power Electronics Matrix
Main Inverter Enclosure
AC Interface Enclosure
DC Interface Enclosure
CAUTION Equipment Damage
Transformer Enclosure
Communications Enclosure
Figure 1-4 AC Interface Enclosure and Transformer Enclosure
Figure 1-5 PC Connections in the Communications Enclosure
Operator Interface Controls
Main Enclosure Door Interlock Switch
WARNING Shock Hazard
On/Off Switch
Figure 1-7 On/Off Switch
WARNING Shock Hazard
AC and DC Disconnect Switches
Communication Features
System Status and Fault Reporting
Data Logging
The Data logging features include
Universal Front Panel Control Unit UFCU
Communication Methods
PC Connection Methods
POTS Access
Wireless Access
Figure 1-11 POTS Access
Figure 1-14 Direct Access
Ethernet LAN Access
Direct Access
Figure 1-13 Ethernet LAN Access
GUI Software Features
specific list of available parameters
page 2-16 for a specific list of available parameters
2 Operation
Faults
Description of System Operation
Overview
152379 Rev C
Figure 2-1 Operating States Flow Chart
POWER UP
Description of System Operation
Power Tracking
Operating States
Transition
Matrix Test
Fault
Shutdown
Manual Current
UFCU Keypad Operation and LCD Display
Operator Interface
Standard Display
LCD Display - Initialization Screen
Menu Structure
READ Menu
To Display Any Operational Value in the READ Menu
Table 2-1 Scrolling through the Read Menu Parameters
152379 Rev C
Figure 2-5 Scrolling through the Read Menu
Operation
2-10
Units
Table 2-2 Read Menu Descriptions
Operational Parameter
Description
Units
Table 2-2 Read Menu Descriptions
Operational Parameter
Description
To use the Read-by-ID Feature
READ-by-ID
Table 2-4 provides a list of the Accumulated Values Menu parameters
Table 2-3 Data Logging Menu
Accumulated Values Menu
Table 2-3 provides a list of the Data Logging Menu parameters
WRITE Menu
To change WRITE Menu parameters
Changing and Displaying WRITE Menu Parameter Values
Min AC Freq
Table 2-5 Write Menu Parameters
Min AC Volts%
Max AC Freq
Table 2-5 Write Menu Parameters
Time Delay for PV
PPT Enable
Enable Peak Power
Power Tracker Rate
Power Tracker Step
To change the Goal State
Commanding Goal State Changes
To change the Date and Time
Setting the Date and Time
Automatic State Transitions
Power Tracking → Manual Current → Power Tracking or Shutdown
Shutdown → Power Tracking → Shutdown
Manual State Transitions
Any State → Fault
Auto-restart Feature
To isolate the PV100S
Energize Procedure Startup
De-Energize/Isolation Procedure Shutdown
To start up the PV100S
Computer Communications with the PV100S
Starting Setup Manually
Installing the Graphic User Interface GUI Software
Starting the Software Setup Program
Starting the Setup Program Using Autorun
Starting Setup From a Command Prompt
To continue with the GUI software installation
Model Specific Software Installation
2. Click OK and the following window will appear
2-30
Figure 2-15 GUI Setup Progress Indicator Window
Figure 2-16 GUI Setup Start Window
Operation
Remote/LAN Connection
Running the GUI
2-32
Direct Connection
Figure 2-18 GUI Interface Screen if Connected Directly
Operation
To configure the inverters in the GUI
GUI Configuration - Adding Inverters
a Fill out Operational Limits Information requested
e Fill out the Power Tracking Information requested
9. Click on the Telephone Configuration sub-menu to continue
Figure 2-26 Connection Configuration Screen - General
GUI Help
2-38
3 Commissioning
Commissioning Procedure
Starting the Commissioning Test File
To commission the PV100S
Serial Number
Verify AC Voltage
Verify DC Voltage
Inspect Inductor Enclosure
Apply Grid Voltage
Front Panel Display
Confirm AC Operational Parameters
Establish Communications with the GUI
Matrix Test
Confirm Power Tracker Configuration Operational Parameters
Confirm DC Operational Parameters
Verify Door Interlock Functions
Operate Inverter
Completed Commissioning
Thank You for choosing Xantrex The Smart Choice for Power
Page
4 Troubleshooting
WARNING Lethal Voltage
Faults and Fault Codes
General Troubleshooting
Respond to any PV100S alarm or fault as follows
Clearing Faults Manually
Table 4-1 Fault Codes
Fault Code Descriptions
Fault Code Descriptions
Table 4-1 Fault Codes
Fault Sources
Table 4-1 Fault Codes
Error
Fault Type
Table 4-1 Fault Codes
Internal RAM error
CPU error
Fault Sources
Table 4-1 Fault Codes
Error
Fault Type
Fault Sources
Table 4-1 Fault Codes
Error
Fault Type
Fault Sources
Table 4-1 Fault Codes
Error
Fault Type
5 PreventativeMaintenance
WARNING Shock Hazard
Maintenance Safety
Operational Safety Procedures
De-Energize/Isolation Procedure
WARNING Shock Hazard
Lockout and Tag
B phase
Enlargement of Terminal Connectors in the AC Interface Enclosure
A phase
C phase
GrouND TB3-3 PV NEGative Cable TB3-2 PV POSitive Cable TB3-1
Figure 5-3 PV Terminal Locations
Maintenance Safety
152379 Rev C
Fan Operation
Periodic Maintenance
Monthly Intervals or As Required
Aluminum Extrusion Heatsink
Inductor Enclosure
Six-month Intervals
Enclosure Seals
Electrical Connections
Page
A Specifications
System Specifications
Environmental Specifications
CAUTION Equipment Damage
Table A-2 provides the AC and DC specifications for the PV100S
Electrical Specifications
Over Voltage, Under Voltage and Frequency Ranges
Table A-3 Over/Under Voltage and Over/Under Frequency Ranges
Wire Gauge and Torque Requirements
Table A-4 AC Terminal Wire Gauge, Bolt Size, and Torque Values
Table A-5 DC Terminal Wire Gauge, Bolt Size, and Torque Values
Schematics
Figure A-1 Electrical Diagram sample
Appendix A
152379 Rev C
Appendix A
Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1
Schematics
152379 Rev C
Schematics
Appendix A
152379 Rev C
Appendix A
Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3
Schematics
152379 Rev C
152379 Rev C
Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1
Schematics
Appendix A
Appendix A
A-10
Schematics
152379 Rev C
152379 Rev C
Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3
Schematics
Appendix A
152379 Rev C
A-12
Schematics
This page intentionally left blank
3. What does this warranty not cover?
Warranty and Product Information
Xantrex Limited Warranty
1. What does this warranty cover and how long does it last?
7. WARNING LIMITATIONS ON USE
4. Product Disclaimer
5. Limitations to Product Disclaimer
6. Information Disclaimer
925 455
PRODUCT REGISTRATION
Attention Customer Service
Fax number
Warranty and Return
WA-4
152379 Rev C
Index
Page
Page
152379 Rev C
Xantrex Technology Inc
1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct
1 800 994 7828 Fax toll free NA