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Xantrex Technology PV100S-208 manual Maintenance Safety, Operational Safety Procedures

Models: PV100S-208

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Maintenance Safety

Preventative Maintenance

Maintenance Safety

Prior to following any Maintenance Procedures, follow the System Shutdown and Lock-out and Tag procedure.

Operational Safety Procedures

Never work alone when servicing this equipment. A team of two is required until the equipment is properly de-energized, locked-out and tagged, and verified de- energized with a meter. Thoroughly inspect the equipment prior to energizing. Verify that no tools or equipment have inadvertently been left behind.

WARNING: Shock Hazard

Review the system schematic for the installation to verify that all available energy sources are de-energized. DC bus voltage may also be present. Be sure to wait the full 5 minutes to allow the capacitors to discharge completely.

De-Energize/Isolation Procedure

The following procedure should be followed to de-energize the PV100S for maintenance:

WARNING: Shock Hazard

The terminals of the DC input may be energized if the PV arrays are energized. In addition, allow 5 minutes for all capacitors within the main enclosure to discharge after disconnecting the PV100S from AC and DC sources.

To isolate the PV100S:

1.Turn the ON/OFF switch to the OFF position.

2.Open the DC interface disconnect switch.

3.Open the AC interface disconnect switch.

4.Open the utility connection circuit breaker.

5.Install lockout devices on the utility connection circuit breaker and DC disconnect switch.

5–2	152379 Rev C

Image 98

Xantrex Technology PV100S-208 manual Maintenance Safety, Operational Safety Procedures, De-Energize/Isolation Procedure

Contents

PV100S-208 PV100S-480 Operation and Maintenance ManualPV100S 100 kW Grid-Tied Photovoltaic Inverter Page Operation and Maintenance Manual PV100S 100 kW Grid-Tied Photovoltaic InverterNotice of Copyright About XantrexTrademarks DisclaimerScope About This ManualPurpose AudienceConventions Used Abbreviations and Acronyms Related InformationPage WARNING Shock Hazard Important Safety InstructionsSAVE THESE INSTRUCTIONS - DO NOT DISCARD WARNING Lethal VoltageSafety Equipment General Safety PrecautionsPersonal Safety Wiring RequirementsCAUTION Fire Hazard WARNING Shock Hazard Operational Safety ProceduresLockout and Tag To isolate the PV100S De-Energize/Isolation ProcedureInterconnection Standards Compliance Page Contents 1 IntroductionManual Current 2 OperationFaults Automatic Sleep Test3 Commissioning 4 Troubleshooting5 Preventative Maintenance Faults and Fault Codes General TroubleshootingA Specifications Figures Figure 2-24 Connection Configuration Screen - General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-35 Figure 2-25 Connection Configuration Screen - Telephone Fault Configuration - - - - - - - - - - - - - -2-36 Figure 2-26 Connection Configuration Screen - General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-36 Figure 2-27 GUI Help Topics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-37 Figure 4-1 LCD showing Fault Code - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 Figure 5-1 Inverter AC Terminal Locations in the Main Inverter Enclosure - - - - - - - - - - - - - - - - 5-4 Figure 5-2 Utility AC Terminal Connections in the AC Interface Enclosure - - - - - - - - - - - - - - - - 5-4 Figure 5-3 PV Terminal Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5 Figure A-1 Electrical Diagram sample- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-5 Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 - - - - - - - - - - - - - - A-6 Figure A-3 PV100S-480 Schematic for Control Power Distribution 152316 E2 - - - - - - - - - - - - - A-7 Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3- - - - - - - - - - - - - - - - A-8 Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 - - - - - - - - - - - - - - - - - A-9 Figure A-6 PV100S-208 Schematic for Control Power Distribution 152376 C2 - - - - - - - - - - - - A-10 Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3- - - - - - - - - - - - - - - A-11 Tables Page 1 Introduction Operation Features Fixed Unity Power Factor OperationPeak Power Tracking Utility Voltage/Frequency Fault Automatic Reset Figure 1-1 Maximum Peak Power TrackingAnti-Island Protection Safety FeaturesPV Ground Fault Detection DC Over-voltage DetectionPhysical Characteristics Main Inverter Enclosure Power Distribution PanelPower Electronics Matrix Inductor EnclosureTransformer Enclosure DC Interface EnclosureCAUTION Equipment Damage AC Interface EnclosureFigure 1-5 PC Connections in the Communications Enclosure Communications EnclosureFigure 1-4 AC Interface Enclosure and Transformer Enclosure Main Enclosure Door Interlock Switch Operator Interface ControlsWARNING Shock Hazard On/Off SwitchFigure 1-7 On/Off Switch WARNING Shock HazardCommunication Features AC and DC Disconnect SwitchesThe Data logging features include System Status and Fault ReportingData Logging Communication Methods Universal Front Panel Control Unit UFCUPC Connection Methods Figure 1-11 POTS Access POTS AccessWireless Access Figure 1-13 Ethernet LAN Access Ethernet LAN AccessDirect Access Figure 1-14 Direct Accesspage 2-16 for a specific list of available parameters GUI Software Featuresspecific list of available parameters 2 Operation Overview FaultsDescription of System Operation Description of System Operation Figure 2-1 Operating States Flow ChartPOWER UP 152379 Rev CTransition Power TrackingOperating States Manual Current FaultShutdown Matrix TestOperator Interface UFCU Keypad Operation and LCD DisplayLCD Display - Initialization Screen Standard DisplayMenu Structure Table 2-1 Scrolling through the Read Menu Parameters READ MenuTo Display Any Operational Value in the READ Menu 2-10 Figure 2-5 Scrolling through the Read MenuOperation 152379 Rev CDescription Table 2-2 Read Menu DescriptionsOperational Parameter UnitsDescription Table 2-2 Read Menu DescriptionsOperational Parameter UnitsREAD-by-ID To use the Read-by-ID FeatureTable 2-3 provides a list of the Data Logging Menu parameters Table 2-3 Data Logging MenuAccumulated Values Menu Table 2-4 provides a list of the Accumulated Values Menu parametersWRITE Menu Changing and Displaying WRITE Menu Parameter Values To change WRITE Menu parametersMax AC Freq Table 2-5 Write Menu ParametersMin AC Volts% Min AC FreqTime Delay for PV Table 2-5 Write Menu ParametersPower Tracker Step Enable Peak PowerPower Tracker Rate PPT EnableCommanding Goal State Changes To change the Goal StateSetting the Date and Time To change the Date and TimeManual State Transitions Power Tracking → Manual Current → Power Tracking or ShutdownShutdown → Power Tracking → Shutdown Automatic State TransitionsAuto-restart Feature Any State → FaultTo start up the PV100S Energize Procedure StartupDe-Energize/Isolation Procedure Shutdown To isolate the PV100SComputer Communications with the PV100S Starting the Setup Program Using Autorun Installing the Graphic User Interface GUI SoftwareStarting the Software Setup Program Starting Setup ManuallyStarting Setup From a Command Prompt Model Specific Software Installation To continue with the GUI software installation2. Click OK and the following window will appear Operation Figure 2-15 GUI Setup Progress Indicator WindowFigure 2-16 GUI Setup Start Window 2-30Running the GUI Remote/LAN ConnectionOperation Direct ConnectionFigure 2-18 GUI Interface Screen if Connected Directly 2-32GUI Configuration - Adding Inverters To configure the inverters in the GUIa Fill out Operational Limits Information requested e Fill out the Power Tracking Information requested Figure 2-26 Connection Configuration Screen - General 9. Click on the Telephone Configuration sub-menu to continueGUI Help 2-38 3 Commissioning To commission the PV100S Commissioning ProcedureStarting the Commissioning Test File Verify DC Voltage Serial NumberVerify AC Voltage Front Panel Display Inspect Inductor EnclosureApply Grid Voltage Establish Communications with the GUI Confirm AC Operational ParametersVerify Door Interlock Functions Confirm Power Tracker Configuration Operational ParametersConfirm DC Operational Parameters Matrix TestThank You for choosing Xantrex The Smart Choice for Power Operate InverterCompleted Commissioning Page 4 Troubleshooting Respond to any PV100S alarm or fault as follows Faults and Fault CodesGeneral Troubleshooting WARNING Lethal VoltageClearing Faults Manually Fault Code Descriptions Table 4-1 Fault CodesTable 4-1 Fault Codes Fault Code DescriptionsFault Type Table 4-1 Fault CodesError Fault SourcesCPU error Table 4-1 Fault CodesInternal RAM error Fault Type Table 4-1 Fault CodesError Fault SourcesFault Type Table 4-1 Fault CodesError Fault SourcesFault Type Table 4-1 Fault CodesError Fault Sources5 PreventativeMaintenance De-Energize/Isolation Procedure Maintenance SafetyOperational Safety Procedures WARNING Shock HazardLockout and Tag WARNING Shock HazardC phase Enlargement of Terminal Connectors in the AC Interface EnclosureA phase B phase152379 Rev C Figure 5-3 PV Terminal LocationsMaintenance Safety GrouND TB3-3 PV NEGative Cable TB3-2 PV POSitive Cable TB3-1Aluminum Extrusion Heatsink Periodic MaintenanceMonthly Intervals or As Required Fan OperationElectrical Connections Six-month IntervalsEnclosure Seals Inductor EnclosurePage A Specifications CAUTION Equipment Damage System SpecificationsEnvironmental Specifications Table A-3 Over/Under Voltage and Over/Under Frequency Ranges Electrical SpecificationsOver Voltage, Under Voltage and Frequency Ranges Table A-2 provides the AC and DC specifications for the PV100STable A-5 DC Terminal Wire Gauge, Bolt Size, and Torque Values Wire Gauge and Torque RequirementsTable A-4 AC Terminal Wire Gauge, Bolt Size, and Torque Values 152379 Rev C Figure A-1 Electrical Diagram sampleAppendix A Schematics152379 Rev C Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1Schematics Appendix A152379 Rev C SchematicsAppendix A 152379 Rev C Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3Schematics Appendix AAppendix A Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1Schematics 152379 Rev C152379 Rev C A-10Schematics Appendix AAppendix A Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3Schematics 152379 Rev CThis page intentionally left blank A-12Schematics 152379 Rev C1. What does this warranty cover and how long does it last? Warranty and Product InformationXantrex Limited Warranty 3. What does this warranty not cover?6. Information Disclaimer 4. Product Disclaimer5. Limitations to Product Disclaimer 7. WARNING LIMITATIONS ON USEFax number PRODUCT REGISTRATIONAttention Customer Service 925 455152379 Rev C Warranty and ReturnWA-4 Index Page Page 1 800 994 7828 Fax toll free NA Xantrex Technology Inc1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 152379 Rev C