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Xantrex Technology PV100S-208 manual Physical Characteristics

Models: PV100S-208

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Physical Characteristics

Introduction

Physical Characteristics

The PV100S comes in two modules comprised of six enclosures to house the electronics described above. The first module includes the Main Inverter Enclosure, Inductor Enclosure, DC Interface Enclosure, and Communications Enclosure. The second module includes the Transformer Enclosure and AC Interface Enclosure.

These components are identified in Figure 1-2.

Power Electronics Matrix

Communications

Enclosure

AC Interface

Enclosure

Transformer

Enclosure

Main Inverter

EnclosureDC Interface

Enclosure

Inductor

Enclosure

Figure 1-2PV100S Major Components

1–6	152379 Rev C

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Xantrex Technology PV100S-208 manual Physical Characteristics

Contents

PV100S 100 kW Grid-Tied Photovoltaic Inverter Operation and Maintenance ManualPV100S-208 PV100S-480 Page Operation and Maintenance Manual PV100S 100 kW Grid-Tied Photovoltaic InverterAbout Xantrex TrademarksNotice of Copyright DisclaimerAbout This Manual PurposeScope AudienceConventions Used Abbreviations and Acronyms Related InformationPage Important Safety Instructions SAVE THESE INSTRUCTIONS - DO NOT DISCARDWARNING Shock Hazard WARNING Lethal VoltageGeneral Safety Precautions Personal SafetySafety Equipment Wiring RequirementsCAUTION Fire Hazard Lockout and Tag Operational Safety ProceduresWARNING Shock Hazard Interconnection Standards Compliance De-Energize/Isolation ProcedureTo isolate the PV100S Page Contents 1 Introduction2 Operation FaultsManual Current Automatic Sleep Test4 Troubleshooting 5 Preventative Maintenance3 Commissioning Faults and Fault Codes General TroubleshootingA Specifications Figures Figure 2-24 Connection Configuration Screen - General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-35 Figure 2-25 Connection Configuration Screen - Telephone Fault Configuration - - - - - - - - - - - - - -2-36 Figure 2-26 Connection Configuration Screen - General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-36 Figure 2-27 GUI Help Topics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-37 Figure 4-1 LCD showing Fault Code - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3 Figure 5-1 Inverter AC Terminal Locations in the Main Inverter Enclosure - - - - - - - - - - - - - - - - 5-4 Figure 5-2 Utility AC Terminal Connections in the AC Interface Enclosure - - - - - - - - - - - - - - - - 5-4 Figure 5-3 PV Terminal Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5 Figure A-1 Electrical Diagram sample- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-5 Figure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 - - - - - - - - - - - - - - A-6 Figure A-3 PV100S-480 Schematic for Control Power Distribution 152316 E2 - - - - - - - - - - - - - A-7 Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3- - - - - - - - - - - - - - - - A-8 Figure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 - - - - - - - - - - - - - - - - - A-9 Figure A-6 PV100S-208 Schematic for Control Power Distribution 152376 C2 - - - - - - - - - - - - A-10 Figure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3- - - - - - - - - - - - - - - A-11 Tables Page 1 Introduction Operation Features Fixed Unity Power Factor OperationPeak Power Tracking Utility Voltage/Frequency Fault Automatic Reset Figure 1-1 Maximum Peak Power TrackingSafety Features PV Ground Fault DetectionAnti-Island Protection DC Over-voltage DetectionPhysical Characteristics Power Distribution Panel Power Electronics MatrixMain Inverter Enclosure Inductor EnclosureDC Interface Enclosure CAUTION Equipment DamageTransformer Enclosure AC Interface EnclosureFigure 1-4 AC Interface Enclosure and Transformer Enclosure Communications EnclosureFigure 1-5 PC Connections in the Communications Enclosure Main Enclosure Door Interlock Switch Operator Interface ControlsOn/Off Switch Figure 1-7 On/Off SwitchWARNING Shock Hazard WARNING Shock HazardCommunication Features AC and DC Disconnect SwitchesData Logging System Status and Fault ReportingThe Data logging features include Communication Methods Universal Front Panel Control Unit UFCUPC Connection Methods Wireless Access POTS AccessFigure 1-11 POTS Access Ethernet LAN Access Direct AccessFigure 1-13 Ethernet LAN Access Figure 1-14 Direct Accessspecific list of available parameters GUI Software Featurespage 2-16 for a specific list of available parameters 2 Operation Description of System Operation FaultsOverview Figure 2-1 Operating States Flow Chart POWER UPDescription of System Operation 152379 Rev COperating States Power TrackingTransition Fault ShutdownManual Current Matrix TestOperator Interface UFCU Keypad Operation and LCD DisplayLCD Display - Initialization Screen Standard DisplayMenu Structure To Display Any Operational Value in the READ Menu READ MenuTable 2-1 Scrolling through the Read Menu Parameters Figure 2-5 Scrolling through the Read Menu Operation2-10 152379 Rev CTable 2-2 Read Menu Descriptions Operational ParameterDescription UnitsTable 2-2 Read Menu Descriptions Operational ParameterDescription UnitsREAD-by-ID To use the Read-by-ID FeatureTable 2-3 Data Logging Menu Accumulated Values MenuTable 2-3 provides a list of the Data Logging Menu parameters Table 2-4 provides a list of the Accumulated Values Menu parametersWRITE Menu Changing and Displaying WRITE Menu Parameter Values To change WRITE Menu parametersTable 2-5 Write Menu Parameters Min AC Volts%Max AC Freq Min AC FreqTime Delay for PV Table 2-5 Write Menu ParametersEnable Peak Power Power Tracker RatePower Tracker Step PPT EnableCommanding Goal State Changes To change the Goal StateSetting the Date and Time To change the Date and TimePower Tracking → Manual Current → Power Tracking or Shutdown Shutdown → Power Tracking → ShutdownManual State Transitions Automatic State TransitionsAuto-restart Feature Any State → FaultEnergize Procedure Startup De-Energize/Isolation Procedure ShutdownTo start up the PV100S To isolate the PV100SComputer Communications with the PV100S Installing the Graphic User Interface GUI Software Starting the Software Setup ProgramStarting the Setup Program Using Autorun Starting Setup ManuallyStarting Setup From a Command Prompt Model Specific Software Installation To continue with the GUI software installation2. Click OK and the following window will appear Figure 2-15 GUI Setup Progress Indicator Window Figure 2-16 GUI Setup Start WindowOperation 2-30Running the GUI Remote/LAN ConnectionDirect Connection Figure 2-18 GUI Interface Screen if Connected DirectlyOperation 2-32GUI Configuration - Adding Inverters To configure the inverters in the GUIa Fill out Operational Limits Information requested e Fill out the Power Tracking Information requested Figure 2-26 Connection Configuration Screen - General 9. Click on the Telephone Configuration sub-menu to continueGUI Help 2-38 3 Commissioning Starting the Commissioning Test File Commissioning ProcedureTo commission the PV100S Verify AC Voltage Serial NumberVerify DC Voltage Apply Grid Voltage Inspect Inductor EnclosureFront Panel Display Establish Communications with the GUI Confirm AC Operational ParametersConfirm Power Tracker Configuration Operational Parameters Confirm DC Operational ParametersVerify Door Interlock Functions Matrix TestCompleted Commissioning Operate InverterThank You for choosing Xantrex The Smart Choice for Power Page 4 Troubleshooting Faults and Fault Codes General TroubleshootingRespond to any PV100S alarm or fault as follows WARNING Lethal VoltageClearing Faults Manually Fault Code Descriptions Table 4-1 Fault CodesTable 4-1 Fault Codes Fault Code DescriptionsTable 4-1 Fault Codes ErrorFault Type Fault SourcesInternal RAM error Table 4-1 Fault CodesCPU error Table 4-1 Fault Codes ErrorFault Type Fault SourcesTable 4-1 Fault Codes ErrorFault Type Fault SourcesTable 4-1 Fault Codes ErrorFault Type Fault Sources5 PreventativeMaintenance Maintenance Safety Operational Safety ProceduresDe-Energize/Isolation Procedure WARNING Shock HazardLockout and Tag WARNING Shock HazardEnlargement of Terminal Connectors in the AC Interface Enclosure A phaseC phase B phaseFigure 5-3 PV Terminal Locations Maintenance Safety152379 Rev C GrouND TB3-3 PV NEGative Cable TB3-2 PV POSitive Cable TB3-1Periodic Maintenance Monthly Intervals or As RequiredAluminum Extrusion Heatsink Fan OperationSix-month Intervals Enclosure SealsElectrical Connections Inductor EnclosurePage A Specifications Environmental Specifications System SpecificationsCAUTION Equipment Damage Electrical Specifications Over Voltage, Under Voltage and Frequency RangesTable A-3 Over/Under Voltage and Over/Under Frequency Ranges Table A-2 provides the AC and DC specifications for the PV100STable A-4 AC Terminal Wire Gauge, Bolt Size, and Torque Values Wire Gauge and Torque RequirementsTable A-5 DC Terminal Wire Gauge, Bolt Size, and Torque Values Figure A-1 Electrical Diagram sample Appendix A152379 Rev C SchematicsFigure A-2 PV100S-480 Schematic for Main Power Distribution 152316 E1 Schematics152379 Rev C Appendix AAppendix A Schematics152379 Rev C Figure A-4 PV100S-480 Schematic for Converter Control Unit 152316 E3 Schematics152379 Rev C Appendix AFigure A-5 PV100S-208 Schematic Main Power Distribution 152376 C1 SchematicsAppendix A 152379 Rev CA-10 Schematics152379 Rev C Appendix AFigure A-7 PV100S-208 Schematic for Converter Control Unit 152376 C3 SchematicsAppendix A 152379 Rev CA-12 SchematicsThis page intentionally left blank 152379 Rev CWarranty and Product Information Xantrex Limited Warranty1. What does this warranty cover and how long does it last? 3. What does this warranty not cover?4. Product Disclaimer 5. Limitations to Product Disclaimer6. Information Disclaimer 7. WARNING LIMITATIONS ON USEPRODUCT REGISTRATION Attention Customer ServiceFax number 925 455WA-4 Warranty and Return152379 Rev C Index Page Page Xantrex Technology Inc 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct1 800 994 7828 Fax toll free NA 152379 Rev C