Manual Overview | Bradley Smoker PLC-5 specification

Preface 3

Manual Overview

This manual has three main sections:

•Design

•Operate

•Maintain

Section:	For information about:	See	Title:

Design	An overview of the PLC-5 controllers’ capabilities and keyswitch	Chapter 1	Understanding Your Controller

	Guidelines for selecting and placing I/O modules	Chapter 2	Selecting and Placing I/O

	The proper environment for your PLC-5 system	Chapter 3	Placing System Hardware

	Choosing addressing mode, assigning rack numbers, and understanding	Chapter 4	Addressing I/O and Controller Memory
	PLC-5 memory

Operate	Configuring the controller for controller-resident I/O, transferring data, and	Chapter 5	Communicating with Controller-Resident I/O
	monitoring status

	Configuring a system for remote I/O communication, designing a remote	Chapter 6	Communicating with Remote I/O
	I/O link, transferring data, and monitoring status

	Configuring a PLC-5 adapter channel, transferring data, and	Chapter 7	Communicating with a PLC-5
	monitoring status		Adapter Channel

	For PLC-5/40L, -5/46L, and -5/60L Controllers only: Configuring an	Chapter 8	Communicating with Extended-Local I/O
	extended-local I/O system, transferring data, and monitoring status

	Configuring a system for Data Highway Plus™ and monitoring	Chapter 9	Communicating with Devices on a DH+ Link
	channel status

	Configuring a system for serial communications and monitoring	Chapter 10	Communicating with Devices on a
	channel status		Serial Link

	For PLC-5/20E, -5/40E, and -5/80E Controllers only:	Chapter 11	Communicating with Devices on an
	Configuring a system for Ethernet communications and monitoring		Ethernet Network
	channel status

	Assigning passwords and privileges	Chapter 12	Protecting Your Programs

	PLC-5 programming feature overview	Chapter 13	Programming Considerations

	Defining power-up procedure	Chapter 14	Preparing Power-Up Routines

	Defining, programming, and monitoring fault routines	Chapter 15	Preparing Fault Routines

	Configuring and monitoring main control programs	Chapter 16	Using Main Control Programs

	Using, defining, and monitoring selectable timed interrupts	Chapter 17	Using Selectable Timed Interrupts

	Using, defining, and monitoring Controller input interrupts	Chapter 18	Using Controller Input Interrupts

Maintain	System specifications	Appendix A	System Specifications

	Listing of the controller status file words and meaning	Appendix B	Controller Status File

	General and specific performance considerations	Appendix C	Maximizing System Performance

	Guide to ladder instructions and execution times	Appendix D	Instruction Set Quick Reference

	How to set system switches	Appendix E	Switch Setting Reference

	Potential problems and recommended solutions	Appendix F	Troubleshooting

	Guidelines for choosing and making cables	Appendix G	Cable Reference

Publication 1785-UM012D-EN-P - July 2005

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Bradley Smoker PLC-5 user manual Manual Overview, This manual has three main sections Design Operate Maintain

Contents

Enhanced Ethernet PLC-5 Programmable Controllers Important User Information Additional Ethernet PLC-5 Controller Enhancement Summary of ChangesIs on Publication 1785-UM012D-EN-P July Summary of Changes Table of Contents Chapter Communicating with MemoryController-Resident I/O Chapter Communicating with Devices on a DH+ Link Chapter Communicating with a PLC-5 Adapter ChannelExtended-Local I/O Communicating with Devices on a Serial Link Protecting Your Programs Preparing Fault Routines Appendix B Processor Status File Appendix a System Specifications Appendix D Appendix C Appendix F Troubleshooting Appendix E Switch Setting Reference Index Appendix G Cable Reference Publication Title Publication Number Related PLC-5 Documentation Controllers in this manual only Term Definition This manual has three main sections Design Operate Maintain Manual Overview Preface Publication 1785-UM012D-EN-P July Extended-local I/O scanner Using This Chapter Lay Out the SystemFor Information About PLC-5/11, -5/20 and -5/26 controllers PLC-5/30 controllers Identifying Controller ComponentsFor the Front Panels No parity Keyswitch selects controller modeInstall memory module here Install battery here PLC-5/30 Controller Front Panell Keyswitch selects controler mode4Understanding Your Programmable Controller DF1 point-to-point One stop-bit 2400 bps Install memory module here PLC-5 family member designation Channel 2B status indicator lights green and redChannel 1B status indicator lights green and red Configure this 3-pin port for External transceiver fuse Keyswitch selects controller modePLC-5/20E Controller Front Panel 6Understanding Your Programmable Controller PLC-5/40E and -5/80E Controller Front Panels 8Understanding Your Programmable Controller Install battery here PLC-5 family member designationPLC-5/40L and -5/60L Controller Front Panels If You Want to MCP This Capability Lets You 1771-ASB Remote I/O Link Cable Belden PLC-5/40Scanner-mode PLC-5 controller At housekeeping Connect the controllers via the remote I/O link Controller transfers I/O data and status data using12Understanding Your Programmable Controller Publication 1785-UM012D-EN-P July 14Understanding Your Programmable Controller Scanner Selecting and Placing I/O Using This ChapterSelecting I/O Modules Selecting I/O modules Choose this Type Selecting I/O Module DensityExplanation Module Examples Input Output Selecting and Placing I/O 4Selecting and Placing I/O Publication 1785-UM012D-EN-P July Acceptable Range Placing System Hardware 2Placing System Hardware 51mm Wiring Duct 102mm 153mm102mm 51mm2 Mount the I/O chassis horizontally Preventing Electrostatic Discharge Troubleshooting is convenientProtecting Your Controller RFI, we recommend a steel enclosure Categorize Conductors Laying Out Your Cable RacewayRoute Conductors 4Placing System Hardware Side Chassis Dimensions Series BLaying Out Your Backpanel Spacing 6Placing System Hardware Chassis and External Power Supply Dimensions Ground Bus To Grounding Electrode System Recommended Grounding Configuration for Remote I/O SystemsEnclosure 8Placing System Hardware Publication 1785-UM012D-EN-P July Classification Term Relation to Controller Memory Addressing I/O and Controller Memory 2Addressing I/O and Controller Memory Addressing as It Relates to an I/O Terminal Choosing an Addressing Mode Input 16-point ExampleTermi Nals Point input module Point ExampleController memory Rack Group Point input module Point output module Word # 6Addressing I/O and Controller Memory Example of Efficient I/O Image Table Use Addressing Summary Addressing Mode GuidelinesAddressing Block-Transfer Modules Use this table as a quick reference for addressing Assigning Racks If Using this Slot Addressing Chassis Size ResultsSlot Rack Racks 2 racks 8Addressing I/O and Controller Memory When assigning remote I/O rack numbers, use these guidelines Controller memory is divided into two basic areas Specify the file in which the data is stored Understanding Data Storage Data-Table FilesFormatted address Data, you specify it with a formatted address 12Addressing I/O and Controller Memory Addressing File Types 1000words Words/1000 structures Structure14Addressing I/O and Controller Memory Valid Data Types/Values Are Understanding Program-File StorageAccepts Any Program File Number of Words Used Valid formats for addressing data files are AddressingSpecifying I/O Image Addresses To Specify the Address of a Use these Parameters Where IsSpecifying Logical Addresses TON, TOF, RTO Specifying Indirect AddressesWord Level Example Bit Level Example Variable Explanation Value Base Address Specifying Indexed AddressesSource N710 N720 N115 N1115 LS1 Specifying Symbolic AddressesAUTO1 SW1 22Addressing I/O and Controller Memory Optimizing Instruction Execution Time and Controller Memory Following examples illustrate these concepts Use Application Effectively Using I/O Memory Introduction to PLC-5 Controller Scanning Configuring the system for controller-resident I/O 2Communicating with Controller-Resident I/O Program Scanning Transferring Data to Controller-Resident I/O Transferring Discrete Data to Controller-Resident I/OTransferring Immediate I/O Requests 4Communicating with Controller-Resident I/O Transferring Block-Transfer Data to Controller-Resident I/O Communicating to a remote I/O node adapter Configuring a controller channel as a scannerCommunicating with Remote I/O Category Product Catalog Number Can Connect An example remote I/O system looks like this Introduction to Remote I/OBlock-transfer data with remote I/O devices Designing a Remote I/O Link Configuration Network using a daisy chain or trunk line/drop lineTransmission rate. Configure all devices on a remote I/O Link to communicate at the same transmission rate Catalog Number Series Configuring a Controller Channel as a Scanner Specify the scan list Publication 1785-UM012D-EN-P July Specify Channel Configuration InformationDefine an I/O Status File Scanner mode link 57.6, 115.2, and 230.4 kbps Diagnostic fileThis Field Define By Doing the Following Cursor to the field, type an integer file number Scan list includes the following Specify the Scan ListDo the Following For this Field Scan List Contains 10Communicating with Remote I/O Remote I/O Scan and Program Scan Loops Communicating to a Remote I/O Node AdapterASB Adapter Modules, Do the Following See Appendix E 12Communicating with Remote I/O Troubleshooting Remote I/O Communication Difficulties Remote I/O Scan Extended Local Interrupt from STI or Fault RoutineRacks Adapter used in the remote I/O scan is the 1771-ASB Description Minor Fault Description Block-Transfer Minor Fault BitsChannel pairMinor fault bits set PLC-5 typeMaximum number of command blocks Packet includes data if it is a block-transfer write 16Communicating with Remote I/OBlock-transfer module Transfer read Yes Does this slot address Block-Transfer Sequence with Status BitsDoes the module respond? Yes See 18Communicating with Remote I/O Sets the error .ER bit YesYes Sets the done .DN bit Go to General Considerations Retries request once more before setting the .ER bitBlock-Transfer Programming Considerations 20Communicating with Remote I/O For Controller-Resident Local Racks Status Field Location Description Monitoring transmission retriesMonitoring Remote I/O Scanner Channels Reset FaultField indicating the rack was globally reset Rack Address Messages sent with error ErrorMessages Tab Messages = SDA messages + SDN messages Messages unable to receive N1547 24Communicating with Remote I/ODefined I/O status file Present Bits Fault Bits Not Used Fault Bits Inhibit and reset an I/O rack, you must set or clear When you use a ladder program or the software toReset and inhibit bits that correspond to each quarter Rack in a given chassis. Failure to set all the appropriate Communicating with a PLC-5 Adapter Channel Configuring communication to a PLC-5 adapter channelMonitoring remote I/O adapter channels Monitoring the status of the supervisory controller 2Communicating with a PLC-5 Adapter Channel Configuring Communication to a PLC-5 Adapter ChannelInto for the supervisory controller Remote I/O Adapter Specify adapter settings Publication 1785-UM012D-EN-P JulyController Status information Default is rackDamage can result Cursor to the field and select the desired rate Specify the Discrete Transfer Configuration Files 6Communicating with a PLC-5 Adapter Channel Discrete Data and Block-Transfer Status 8Communicating with a PLC-5 Adapter Channel Enter the file number decimal of the source data Input destinationEnter the word number decimal of the source data Adapter’s input file Data to an Adapter Channel Programming Discrete Transfers Adapter Mode10Communicating with a PLC-5 Adapter Channel 0x7 N5115 Configure Block-Transfer Requests 12Communicating with a PLC-5 Adapter Channel Adapter Mode Configuration screenData Monitor screen BT100 Has a length of 64 words Must MatchBT000000 BT010000 BT011000 BT011001 BT011040 14Communicating with a PLC-5 Adapter Channel Examples of Block-Transfer Ladder Logic Condition the use of BTR data with a data valid bit PLC-5 adapter-mode processor is configured for rackBR0200 BWO200 Data Not Valid Bit Locations of module 0 and 1 data 16Communicating with a PLC-5 Adapter ChannelWord For status Output File Input File Module Adapter channel status Monitoring the Status of the Adapter ChannelStatus bits sent to scanner Monitoring the Status of the Supervisory Controller When this Bits It Indicates Adapter Messages received with errorMonitoring Remote I/O Adapter Channels Page For Information About Go to Configuring the controller as an extended-local I/OScanner Monitoring extended-local I/O status PLC-5/40L and -5/60L processor Form a custom cable length. For example, if you have a CablingYou cannot connect two 2 m cables together. You would Have to use the 5 m cable and have the extra 1 m as slack Numbered 4, 5, 10, 11, 12, Processor-resident local I/O racks 4Communicating with Extended-Local I/O PLC-5/40L and -5/60L I/O Scanning and UpdateTransferring Data Discrete Data Transfer Extended Local I/O Data Exchange Image UpdateRemote I/O Scan PLC-5/40L and -5/60L Extended-Local I/O Scan Time 6Communicating with Extended-Local I/O Transferring Block Data This formula assumes Calculating Block-Transfer Completion TimeWhere 8Communicating with Extended-Local I/O Considerations for Extended-local Racks Scan list Channel I/O configuration This Field Specifies Configure by Doing the FollowingWant to get status information for that channel List Slot Logical rack Logical racks 11/2 logical rack Or 1/2-SlotRemote I/O Scan List vs Extended-local I/O Scan List 10Communicating with Extended-Local I/O An asterisk * after a range indicates the last Valid rack entryAutomatically calculated based upon rack Display the new configuration when you save edits Switch settings on the adapters are set correctlyMonitoring Extended-Local I/O Status Screen Retry counts Channel retry WordRetry Word Word Multiples Etc EntryPage Selecting Devices That You Can Connect Using the global status flag fileSelecting devices that you can connect Link design Estimating DH+ link performance Application guidelines Link Design You must set switch assembly SW1 on the controller Configuring the Channel for DH+ CommunicationSerial port or a PLC-5 coprocessor, use channel 2 for Better overall system performance Link ID Local link where the channel Diagnostic file File containing the channel’sStatus information Words long Other used file. Unpredictable machine damage can result Pass data Using the Global Status Flag FileSystem creates an integer file 64 words long Information previously in this file is lost Octal N107 Octal N1010 Octal N1015 Octal N1030 Files are updated during housekeeping6Communicating with Devices on a DH+ Link Status Field Words Description Monitoring messagesMonitoring DH+ Communication Channels Monitoring Data Sent with Acknowledgment Noise or a cabling problem Need updates once per secondTransmit confirm Transmit NAK full 10Communicating with Devices on a DH+ Link Monitoring Data Sent without Acknowledgment Monitoring General Status Linear scan failed Noise or cabling problemsStarted linear scan below for more information Token retry Nodes Sending Command Type Maximum Packet Station Size Data WordsSize and Number of Messages PLC-5 Completes the message transaction Station Message Destination14Communicating with Devices on a DH+ Link Internal Processing Time 16Communicating with Devices on a DH+ Link Average DH+ Link Response Time Test ResultsNumber of Controllers 50 W 100 W + 250 W X 500 W =Words Number of Controllers Application GuidelinesPage Communicating with Devices on a Serial Link This Is Normally Used When You MethodChoosing Between RS-423 User Mode Using ChannelSystem Mode 10-2Communicating with Devices on a Serial Link DF1 Master Mode Use this Mode ForDF1 Slave Mode Point-to-Point Method Option Name Principal Benefits Changing Modes Polling Inactive Priority StationsFollow these guidelines Port Transmission Configure Channel 0 for DF1 Point-to-Point Configuring ChannelDF1 slave 10-9 DF1 master 10-12 User mode If You Want to Use Serial Settings DF1 Enqs Option Settings Select Enabled or Disabled Configure Channel 0 as a Slave StationOption is enabled To get status information for that channel Select one of the following Error checking. CRC is more complete checkingDriver Station address Signal and the beginning RTS send delay Amount of time that elapsesRTS signal Message ACK timeout Amount of time you want 10-12Communicating with Devices on a Serial Link Configure Channel 0 as a Master Station Octal Enter a valid value RTS send delayRetried before being declared This time allows the modem to Polling Settings If you want the master station to Master messageTransmit Message transmit Between Station Polls Default size is 18 words Default size is 64 wordsRemote stations Priority poll file Being polled, etc Contains this InformationNew remote station is polled Word 2 through word Remote mode change Configure Channel 0 for User Mode Ascii Protocol10-18Communicating with Devices on a Serial Link File containing the channel’s 10-19 XON/XOFF Disable EnableIf You Want To Select Remotely 10-22Communicating with Devices on a Serial Link Using the System Mode Status DisplayMonitoring Channel 0 Status High DCD recoverMessages sent Device Modem Lines Using the User Mode Ascii Status Display Communicating with Devices on an Ethernet Network Using This Chapter Media and CablingConfiguring channel 2 for Ethernet communication Network Addressing Manually Configuring ChannelAssigning Your IP Address 11-2Communicating with Devices on an Ethernet Network 11-3 With programming software if Bootp is enabled Ethernet Channel 2 Configuration Fields Network This field is required when you Using Bootp to Enter Configuration InformationBroadcast Address Controller should respond 11-6Communicating with Devices on an Ethernet Network Editing the Bootptab Configuration File 11-8Communicating with Devices on an Ethernet Network Based on this configuration, the Bootptab file looks like If Bootp is enabled, you can’t change any Using Broadcast AddressingAdvanced Ethernet communications characteristics Broadcast addressing 11-9 Subnet masks and gateways 11-11 If you change the default and need to reset it, type C.dWhere a, b, c, d are between 0-255 decimalForm 11-10Communicating with Devices on an Ethernet Network Using Bootp to configure Be sure Bootp is enabled 11-13 Using Subnet Masks and GatewaysIf You are Then See 11-12 Subnets Subnet Mask Controller’s subnet maskEnter an address of the following form Local subnet Or HP 9000 or VAX computer Personal computer WindowsServer 130.151.194.xxx Ethernet TCP/IP network 130.151.132.1 11-14Communicating with Devices on an Ethernet Network Bootptab files that correspond to this example looks like Using Domain Name Service 11-16Communicating with Devices on an Ethernet Network Using the Embedded Web Server Diagnostic Information 11-18Communicating with Devices on an Ethernet Network This Counter Totals Application Memory This IndicatesSession Table Connections 11-20Communicating with Devices on an Ethernet Network 11-21 11-22Communicating with Devices on an Ethernet Network Generating User Provided Web Pages Status Counter Control Output Timer 11-24Communicating with Devices on an Ethernet Network Input image word is I0 is b!ABDTR-I0/bTime values in T40 are!ABDTR-T40 BCD 11-26Communicating with Devices on an Ethernet Network Importing User Page Files to the PLC-5 Controller 11-27 11-28Communicating with Devices on an Ethernet Network 11-29 Multihop Examples Following examples use this system configuration 11-31 11-32Communicating with Devices on an Ethernet Network Communicating with ControlLogix DevicesComparing Multihop and Non-Multihop Messages Over Ethernet Controller sets the .ER bit and enters an error code Interpreting Error CodesCode Hexadecimal Description Displayed on the data monitor screen F00A Interpreting Ethernet Status DataActive screen 11-34Communicating with Devices on an Ethernet Network Status Field Bytes Displays the Number Monitoring general Ethernet status 11-36Communicating with Devices on an Ethernet Network Monitoring Ethernet commandsMonitoring Ethernet replies Personal Computer Ethernet PLC-5 Performance ConsiderationsPerformance Host to Ethernet PLC-5 Controller 11-38Communicating with Devices on an Ethernet Network PLC-5 Controller Typed Write Packet Size Protecting Your Programs Using protected controllers 12-612-4 File Assigning a privilege class to a node 12-4 Channel Node privileges override the default privilege class Structure Defining Privilege ClassesWill be appropriate for a particular application 12-4Protecting Your Programs Assigning a Privilege Class to a NodeAssigning a Privilege Class to a Channel or Offline File 12-5 Page Forcing Programming ConsiderationsForcing Inputs and Outputs 13-11 13-2Programming Considerations Extended ForcingForcing SFC Transitions Do not use BTR data tables files to store That you include in the extended force configurationNon-block-transfer data. All non-block-transfer data Table as read data will be forced to zero during Increased Program Scan Time Enabled 003 ms Disabled 0015 msForce Privileges 13-4Programming Considerations Setting Up and Using Extended Forcing Using Protected ControllersWith the Programming Software Package 13-6Programming Considerations Select Which Group of Data You Want to ForceSelect all of data file N11 BTR #2 and ending at the end of BTR #4 Forces Must be of Type B, A, N, or D Using Extended Forcing with Time-Critical Applications Enable or Disable the ForcesRadix Force Screen Display Binary OTL Enable the BTW 13-10Programming Considerations Using Special Programming Routines Priority Scheduling for Interrupts and MCPs Deciding When to Use Special Routines 13-12Programming Considerations Program Execution States Program would be executing if it were of a higher priority An MCP, STI, PII Does the program fault?Rescheduling Operation I012 13-14Programming ConsiderationsProgram can be Interrupted Defining and Programming Interrupt Routines Power-up routines Fault routinesPage Setting Power-Up Protection Preparing Power-Up RoutinesIf S26/1 is After power loss, the controller Set Portion of the fault routine associated with a particular Defining a Controller Power-Up ProcedureFault or power-up condition Allowing or Inhibiting Startup 15..............0 Use this BitPage Responses to a Major Fault Preparing Fault RoutinesUnderstanding the Fault Routine Concept For Information About See Understanding FaultsGeneral It Sets Preparing Fault Routines Fault in a Remote I/O Chassis Remote inputs inactive 15-4Preparing Fault RoutinesHere are two programming methods you can use Inputs 15-5 Avoiding Multiple Watchdog Faults Programming a Fault RoutineTo fault mode without completing the fault routine If You Encounter Then Clearing a Major Fault Setting an AlarmFault. Be sure to examine the fault bit and correct Cause of the fault before clearing it If the Fault Routine Then the Controller Example of Comparing a Major Fault Code with a ReferenceThen faults 15-8Preparing Fault Routines Changing the Fault Routine from Ladder Logic Ways to Recover from a Rack Fault Method Description Using Ladder Logic to Recover from a Fault Block-Transfers in Fault Routines Monitoring FaultsTesting a Fault Routine You can Monitor Description Interpreting Major Faults Monitoring Major/Minor Faults and Fault CodesInterpreting Minor Faults For a description of the major faults S11, see Appendix B PLC-5/60, -5/60L, -5/80, 5/80E Monitoring Status BitsPLC-5/11, -5/20, 5/20E PLC-5/30 PLC-5/40, -5/40L, 5/40E Page Selecting Main Control Programs Using Main Control ProgramsConsider Using this Technique If You are MCP 16-2Using Main Control Programs An I/O update Configuring MCPsUsing Main Control Programs If the MCP is a Following Occurs This Field Do the Following Status File Monitoring MCPs Page Writing STI Ladder Logic Using Selectable Timed InterruptsUsing a Selectable Timed Interrupt Control R60 Length Position Mode 17-2Using Selectable Timed InterruptsSTI Application Example Block-Transfers in Selectable Timed Interrupts STIs Do the Following Status File Defining a Selectable Timed Interrupt Monitoring Selectable Timed Interrupts STI. If you disable the STI write a 0 to S31,Controller uses the value in S30 to determine how often to Check for a non-zero value in S31 Using a Processor Input Interrupt Using Processor Input InterruptsUsing a processor input interrupt 18-1 Writing PII Ladder Logic Mode DescriptionPII Application Examples Two ways that you can use a PII program Block-Transfers in Processor Input Interrupts PIIs Counter C40 Preset 100 AccumOutput image bit remains set until the next count C40.CU Design Considerations 18-4Using Processor Input Interrupts Defining a Controller Input Interrupt This PII Field Stores Address Monitoring Controller Input Interrupts Controller Specifications System Specifications Controller Maximum Memory and Channel SpecificationsMaximum Maximum Number of I/O Cat. No Any Mix Compatible PLC-5/60L 64 K2 Any mix or PLC-5/60 64 K2 Any mix orCompatible Extended Local I/O PLC-5/80 100 K3 Any mix or Compatible PLC-5/80E 100 K3 Any mix or Eeprom Compatibility Battery SpecificationsAvailable Eeprom compatibility is related to Area Description 6System Specifications Publication 1785-UM012D-EN-P July S0 S2 Processor Status FileThis Word Stores Arithmetic flags Step in an SFC 2Processor Status File S2Switch setting informationThis Word Stores S3-10 S11 S12 This word stores the following fault codesThis Fault Code Indicates this Fault Fault Is Non-recoverable. The fault Error using SFR. This error occurs ifYou jumped to an invalid non-ladder file For instruction with missing NXT Publication 1785-UM012D-EN-P July 8Processor Status File RecoverableService S13-S24 RUN S26-S35 S36-S78 S79-S127 Maximizing System Performance Using This Chapter Program ScanUsing program control instructions Effects of False Logic versus True Logic on Logic Scan Time Effects of Different Input States on Logic Scan TimeOther instructions may have a greater or lesser effect If I000/00 is Then the Rung is Effects of Different Instructions on Logic Scan Time Effects of Using Interrupts on Logic Scan Time Effects of Housekeeping Time Editing While in Remote Run ModeOnline editing times for ladder programs are as follows For this Editing Operation This Type Times are Program Calculating Throughput Using Global Status Flag FilesCard Backplane + Card Remote I/O Processor Delay Scan Time 6Maximizing System Performance Input and Output Modules DelayRemote I/O Scan Time Number of Rack Entries Communication RateTime Rate kbps 57.6 115.2 230.4 8Maximizing System Performance Block-TransfersMs/Word Overhead ms Rate kbps Kbps Rack Words words No BTs Calculating Worst-Case Remote I/O Scan TimeOptimizing Remote I/O Scan Time Maximum scan time 10Maximizing System Performance Controller Time Update ImageMinimum time to complete Block-transfer to all modules = 1 3D + 3BT = 3D + 3BT Variable Value Example CalculationWorst-case controller time is Down at the End of a Rungs Program File Effect of Inserting Ladder Rungs at 56K-word LimitNo impact 50 ms/Kwords Remote block-transfers Using FOR/NXT Instructions Using JMP/LBL InstructionsInstruction Consideration JMP Timing and memory requirements for file program control, Instruction Set Quick ReferenceIf You Want to Read About Relay Instructions Instruction Description Timer InstructionsTON TOF RTO Counter InstructionsRES CTU CTD Compare InstructionsLIM MEQ EQU CMPGEQ GRT CPT Compute InstructionsACS ADD AVE ASNATN DIV CLRCOS MUL Multiply10Instruction Set Quick Reference SourceN70 SQR NEGSIN STD SRT Subtract To the power of Y XPYSUB Tangent Logical Instructions DEG Conversion InstructionsConvert to Degrees RAD Bit Modify and Move InstructionsMOV MVM BTD File InstructionsFAL FSC COP File CopyFile Fill FLL DDT Diagnostic InstructionsFBC BSL Shift Register InstructionsBSR FFL LFL Sequencer InstructionsLFU SQI Program Control Instructions SBR JSRRET AFI EOT SFRUID UIE Block Transfer Instructions Process Control, Message Instructions Requeued BTRBTW Identifies the number of words in the transfer. a ACB Ascii InstructionsABL AIC AEXAHL ARD ASR ASCAWA AWT Floating Point True False Bit and Word InstructionsCategory Code Title TOD True FalseFRD LOG Category Code Title Time ∝s Words Integer Floating Point File, Program Control, and Ascii Instructions Category Code Title Time ∝s Words END ISA AHL ¡ ACIACN Ascii AIC Write with append ASCII2 AWAWrite 38Instruction Set Quick Reference Controller’s DH+ address Switch Setting ReferenceFor this Switch Setting Channel 1A Controller SwitchesSwitch Front Processor 12 3 4 5 6 7 8 9 Side View To Specify Set SwitchesRS-232C Off RS-422A RS-423 PLC-5 Controller in the I/O Chassis 4Switch Setting ReferenceChassis Backplane AS or -ASB Switches Addressing Pressed Always Off Switch Last StateOff Slot At top on closed Pressed Slot At bottom OFF open Not allowed 6Switch Setting Reference Chassis Configuration PlugSet Y when you install Power supply module First I/O Group Number Rack Number see below see next First I/O Group NumberKbps Link Response Rack 8Switch Setting Reference Extended-Local I/O Adapter Module ALX Switch SW1SW-2 Not Used First I/O Group Number Rack Number If You are Using But Not ALX Configuration PlugOn the 2 upper pins Modules and any Addressing method For Information About Troubleshooting Go to TroubleshootingEntering run mode Unexpected PLC-5 controller operation when Indicator Color Description General ProblemsPLC-5 Controller Recommended Action Comm Force DH+ Controller Communication Channel TroubleshootingColor Channel Mode Description Ethernet Status Indicator Extended-Local I/O TroubleshootingIndicator Color Channel Mode Description Indicator Color Description Probable Cause Ethernet Transmit LED Remote I/O System Mode adapter to Indicators are still blinking, checkTroubleshooting F-7 Adapter module Problem resulting from high noise.2 Off Chassis fault Problem exists betweenLine fault Off Module not Power supply fault Configuration Extended-Local I/O System Fault Rack Instructions with Unique Prescan Operations Unexpected Operation when Entering Run ModeThis Executes These Actions During Prescan Instruction AWT AWA ACB ABL AHL BTR MSG Suggested Action 12Troubleshooting Publication 1785-UM012D-EN-P July Shading indicates that the pin is reserved Cable ReferencePin RS-232C RS-422A RS-423 2Cable Reference Serial Cable Pin Assignments Terminal 1784-CAK KE Series B 1770-CD Connecting Diagrams Terminal Cable #2 1770-KF2 1784-CP5 1784-CP7 4Cable Reference Cable 1784-CAK Connects 1785-KE to WorkstationT Programming Cable SpecificationsFor Use this Cable See Shield 6Cable ReferenceBlue Controller Pin D-Shell Workstation Clear Shield Blue Pin Twinax Cable Position Terminal connector Blue Shield ClearPin D-Shell Female 10 ft 8Cable Reference Cable 1784-PCM5 Controller to Workstation using a 1784-PCMKPin D-Shell Workstation Female Controller DH+ 9-pin Controller Male Catalog Number Description Table below describes Allen-Bradley transceiversCable Reference G-9 Ethernet cable Transceivers and transceiver cables 5810-TAS/A kit 5810-TC15/A5810-TAM/A kit 5810-TBS/A kit 1784CP2 9-21784CP3 Numerics1771KRF 9-21771SN Using 6200 software 11-3using Bootp IP address 11-7usingExtendedlocal I/O scanner configuration Serial 10-6troubleshooting F-4 Data transfer 6-11blocktransfer Connections Ethernet G-9 Power supplies 3-6discrete data transfer Token passing 9-13transmission rate 9-4troubleshooting F-4Program state 13-12extendedlocal I/O Addressing 11-2advanced functions Gapping 4-12gateways Clearing 6-10,8-11global status bits 15-11,15-13 Prescan timing F-10program control D-22 Communication F-4Ethernet F-5,F-6Interrupts C-3scheduling Mnemonic 4-18specifying Chassis dimensions 3-5power supply dimensions Passwords 12-2performanceOptimizing 4-22program files 4-15protection E-4 Multiple chassis status bits 15-11,15-13 Fault routines 15-6features Mounting dimensions 3-6powerup routines 13-10,13-11,14-1Recover from rack fault 15-10terminal connections G-5 Schemes 10-16techniques Serial devices 10-1setting switches Program files 4-15temperature Specifications A-1specifications A-1Performance 17-2program flow Pointtopoint 10-3status User interrupts 13-14user mode 10-2,10-18 Token passing 9-13transceivers G-9troubleshootingInput states C-2instructions C-3 Influencing processor priorities Index Publication 1785-UM012D-EN-P July Technical Accuracy CompletenessClarity Other Comments Other Comments Business 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