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Bradley Smoker PLC-5 Specifications A-1specifications A-1, Performance 17-2program flow

Models: PLC-5

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10Index

SFC transitions

forcing 13-2

SFCs 1-10

shift register instructions D-20site preparation

conductor categories 3-4raceway layout 3-4routing conductors 3-4

slave communication 10-3,10-9spacing chassis 3-1

Specification

battery A-2

Specifications A-1specifications A-1

standard communication 10-4startup 14-2

status

adaptermode channel 7-17remote I/O 6-21supervisory processor 7-18

status bits

monitoring 15-13

status file

processor B-1size 4-13

status information

main control program scan 16-5PIIs 18-6

STIs 17-4

STI 15-11,C-3,C-4

application example ladder logic 17-2configuring 17-3

performance 17-2program flow 13-10

program scan 17-4status 17-4using 17-1

when to use 13-11

with a blocktransfer instruction 17-2writing ladder logic 17-1

storage

program files 4-15temperature 3-1

structure

data storage 4-11structured text 1-10subnet masks 11-11subroutines 1-10switch assemblies

chassis E-4,E-5

chassis configuration plug E-6extendedlocal I/O E-9

remote I/O

without complementary I/O E-7SW1 E-2

SW2 E-3

switch assembly SW1

defining the default DH+ address 9-3

switch setting

reference E-1

symbol

address 4-21

system

design C-10,C-11performance 16-2,C-1

system layout

backpanel spacing 3-5environment 3-1

system mode 10-2DF1 master 10-3DF1 slave 10-3

pointtopoint 10-3status 10-22

system specifications A-1

T

TCP/IP 11-32

TCP/IP configuration 11-16terminating

DH+ link 9-3extendedlocal I/O link 8-2remote I/O link 6-5

termination resistors 6-5,9-3testing

fault routines 15-11

throughput

calculating C-5

I/O backplane transfer time C-6I/O transfer time C-6processor scan time C-11remote I/O scan time C-6

timedriven interrupts 13-10timer instructions D-3timing

bit and word instructions D-30blocktransfer data 6-13,8-6calculating blocktransfer completion time

8-7,C-8

calculating throughput C-5

communication rate C-7example C-12

false vs. true logic C-2

Publication 1785-UM012D-EN-P - July 2005

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Bradley Smoker PLC-5 Specifications A-1specifications A-1, Performance 17-2program flow, Program files 4-15temperature

Contents

Enhanced Ethernet PLC-5 Programmable Controllers Important User Information Summary of Changes Additional Ethernet PLC-5 Controller EnhancementIs on Publication 1785-UM012D-EN-P JulySummary of Changes Table of Contents Memory Chapter Communicating withController-Resident I/O ChapterCommunicating with Devices on a DH+ Link Chapter Communicating with a PLC-5 Adapter ChannelExtended-Local I/O Communicating with Devices on a Serial Link Protecting Your Programs Preparing Fault Routines Appendix a System Specifications Appendix B Processor Status FileAppendix C Appendix DAppendix E Switch Setting Reference Appendix F TroubleshootingAppendix G Cable Reference IndexRelated PLC-5 Documentation Publication Title Publication NumberTerm Definition Controllers in this manual onlyManual Overview This manual has three main sections Design Operate MaintainPreface Publication 1785-UM012D-EN-P July Extended-local I/O scanner Using This Chapter Lay Out the SystemFor Information About PLC-5/11, -5/20 and -5/26 controllers PLC-5/30 controllers Identifying Controller ComponentsFor the Front Panels No parity Keyswitch selects controller modeInstall memory module here Install battery here Keyswitch selects controler mode PLC-5/30 Controller Front Panell4Understanding Your Programmable Controller DF1 point-to-point One stop-bit 2400 bpsInstall memory module here PLC-5 family member designation Channel 2B status indicator lights green and redChannel 1B status indicator lights green and red External transceiver fuse Keyswitch selects controller mode Configure this 3-pin port forPLC-5/20E Controller Front Panel 6Understanding Your Programmable ControllerPLC-5/40E and -5/80E Controller Front Panels 8Understanding Your Programmable Controller Install battery here PLC-5 family member designationPLC-5/40L and -5/60L Controller Front Panels If You Want to This Capability Lets You MCPPLC-5/40 1771-ASB Remote I/O Link Cable BeldenScanner-mode PLC-5 controller At housekeepingConnect the controllers via the remote I/O link Controller transfers I/O data and status data using12Understanding Your Programmable Controller Publication 1785-UM012D-EN-P July Scanner 14Understanding Your Programmable ControllerUsing This Chapter Selecting and Placing I/OSelecting I/O Modules Selecting I/O modulesSelecting I/O Module Density Choose this TypeExplanation Module ExamplesSelecting and Placing I/O Input Output4Selecting and Placing I/O Publication 1785-UM012D-EN-P July Placing System Hardware Acceptable Range51mm Wiring Duct 102mm 153mm 2Placing System Hardware102mm 51mm2 Mount the I/O chassis horizontallyTroubleshooting is convenient Preventing Electrostatic DischargeProtecting Your Controller RFI, we recommend a steel enclosureLaying Out Your Cable Raceway Categorize ConductorsRoute Conductors 4Placing System HardwareSide Chassis Dimensions Series BLaying Out Your Backpanel Spacing Chassis and External Power Supply Dimensions 6Placing System HardwareGround Bus To Grounding Electrode System Recommended Grounding Configuration for Remote I/O SystemsEnclosure 8Placing System Hardware Publication 1785-UM012D-EN-P July Addressing I/O and Controller Memory Classification Term Relation to Controller MemoryAddressing as It Relates to an I/O Terminal 2Addressing I/O and Controller MemoryChoosing an Addressing Mode 16-point Example InputTermi NalsPoint Example Point input moduleController memory Rack Group Point input module Point output module Word #Example of Efficient I/O Image Table Use 6Addressing I/O and Controller MemoryAddressing Mode Guidelines Addressing SummaryAddressing Block-Transfer Modules Use this table as a quick reference for addressingIf Using this Slot Addressing Chassis Size Results Assigning RacksSlot Rack Racks 2 racks 8Addressing I/O and Controller MemoryWhen assigning remote I/O rack numbers, use these guidelines Controller memory is divided into two basic areas Understanding Data Storage Data-Table Files Specify the file in which the data is storedFormatted address Data, you specify it with a formatted address12Addressing I/O and Controller Memory Addressing File Types 1000words Words/1000 structures Structure14Addressing I/O and Controller Memory Understanding Program-File Storage Valid Data Types/Values AreAccepts Any Program File Number of Words UsedValid formats for addressing data files are AddressingSpecifying I/O Image Addresses To Specify the Address of a Use these Parameters Where IsSpecifying Logical Addresses TON, TOF, RTO Specifying Indirect AddressesWord Level Example Bit Level Example Variable Explanation Specifying Indexed Addresses Value Base AddressSource N710 N720 N115 N1115Specifying Symbolic Addresses LS1AUTO1 SW1Optimizing Instruction Execution Time and Controller Memory 22Addressing I/O and Controller MemoryFollowing examples illustrate these concepts Effectively Using I/O Memory Use ApplicationConfiguring the system for controller-resident I/O Introduction to PLC-5 Controller ScanningProgram Scanning 2Communicating with Controller-Resident I/OTransferring Data to Controller-Resident I/O Transferring Discrete Data to Controller-Resident I/OTransferring Immediate I/O Requests Transferring Block-Transfer Data to Controller-Resident I/O 4Communicating with Controller-Resident I/OCommunicating to a remote I/O node adapter Configuring a controller channel as a scannerCommunicating with Remote I/O Can Connect Category Product Catalog NumberAn example remote I/O system looks like this Introduction to Remote I/OBlock-transfer data with remote I/O devices Designing a Remote I/O Link Network using a daisy chain or trunk line/drop line ConfigurationTransmission rate. Configure all devices on a remote I/O Link to communicate at the same transmission rateConfiguring a Controller Channel as a Scanner Catalog Number SeriesSpecify the scan list Publication 1785-UM012D-EN-P July Specify Channel Configuration InformationDefine an I/O Status File Diagnostic file Scanner mode link 57.6, 115.2, and 230.4 kbpsThis Field Define By Doing the Following Cursor to the field, type an integer file numberSpecify the Scan List Scan list includes the followingDo the Following For this Field Scan List Contains10Communicating with Remote I/O Communicating to a Remote I/O Node Adapter Remote I/O Scan and Program Scan LoopsASB Adapter Modules, Do the Following See Appendix ETroubleshooting Remote I/O Communication Difficulties 12Communicating with Remote I/OInterrupt from STI or Fault Routine Remote I/O Scan Extended LocalRacks Adapter used in the remote I/O scan is the 1771-ASBDescription Block-Transfer Minor Fault Bits Minor Fault DescriptionChannel pairMinor fault bits set PLC-5 typeMaximum number of command blocks16Communicating with Remote I/O Packet includes data if it is a block-transfer writeBlock-transfer module Transfer readBlock-Transfer Sequence with Status Bits Yes Does this slot addressDoes the module respond? Yes SeeSets the error .ER bit Yes 18Communicating with Remote I/OYes Sets the done .DN bit Go toGeneral Considerations Retries request once more before setting the .ER bitBlock-Transfer Programming Considerations For Controller-Resident Local Racks 20Communicating with Remote I/OStatus Field Location Description Monitoring transmission retriesMonitoring Remote I/O Scanner Channels Fault ResetField indicating the rack was globally reset Rack AddressError Messages sent with errorMessages Tab Messages = SDA messages + SDN messages Messages unable to receiveN1547 24Communicating with Remote I/ODefined I/O status file Fault Bits Present Bits Fault Bits Not UsedWhen you use a ladder program or the software to Inhibit and reset an I/O rack, you must set or clearReset and inhibit bits that correspond to each quarter Rack in a given chassis. Failure to set all the appropriateConfiguring communication to a PLC-5 adapter channel Communicating with a PLC-5 Adapter ChannelMonitoring remote I/O adapter channels Monitoring the status of the supervisory controller2Communicating with a PLC-5 Adapter Channel Configuring Communication to a PLC-5 Adapter ChannelInto for the supervisory controller Remote I/O Adapter Specify adapter settings Publication 1785-UM012D-EN-P JulyController Default is rack Status informationDamage can result Cursor to the field and select the desired rateSpecify the Discrete Transfer Configuration Files 6Communicating with a PLC-5 Adapter Channel Discrete Data and Block-Transfer Status 8Communicating with a PLC-5 Adapter Channel Input destination Enter the file number decimal of the source dataEnter the word number decimal of the source data Adapter’s input fileProgramming Discrete Transfers Adapter Mode Data to an Adapter Channel10Communicating with a PLC-5 Adapter Channel 0x7 N5115Configure Block-Transfer Requests 12Communicating with a PLC-5 Adapter Channel Adapter Mode Configuration screenData Monitor screen BT100 Has a length of 64 words Must MatchBT000000 BT010000 BT011000 BT011001 BT011040 Examples of Block-Transfer Ladder Logic 14Communicating with a PLC-5 Adapter ChannelPLC-5 adapter-mode processor is configured for rack Condition the use of BTR data with a data valid bitBR0200 BWO200 Data Not Valid BitLocations of module 0 and 1 data 16Communicating with a PLC-5 Adapter ChannelWord For status Output File Input File Module Adapter channel status Monitoring the Status of the Adapter ChannelStatus bits sent to scanner When this Bits It Indicates Monitoring the Status of the Supervisory ControllerAdapter Messages received with errorMonitoring Remote I/O Adapter Channels Page Configuring the controller as an extended-local I/O For Information About Go toScanner Monitoring extended-local I/O status PLC-5/40L and -5/60L processorCabling Form a custom cable length. For example, if you have aYou cannot connect two 2 m cables together. You would Have to use the 5 m cable and have the extra 1 m as slackProcessor-resident local I/O racks Numbered 4, 5, 10, 11, 12,4Communicating with Extended-Local I/O PLC-5/40L and -5/60L I/O Scanning and UpdateTransferring Data Extended Local I/O Data Exchange Image Update Discrete Data TransferRemote I/O Scan PLC-5/40L and -5/60L Extended-Local I/O Scan TimeTransferring Block Data 6Communicating with Extended-Local I/OThis formula assumes Calculating Block-Transfer Completion TimeWhere Considerations for Extended-local Racks 8Communicating with Extended-Local I/OThis Field Specifies Configure by Doing the Following Scan list Channel I/O configurationWant to get status information for that channel ListOr 1/2-Slot Slot Logical rack Logical racks 11/2 logical rackRemote I/O Scan List vs Extended-local I/O Scan List 10Communicating with Extended-Local I/OAn asterisk * after a range indicates the last Valid rack entryAutomatically calculated based upon rack Switch settings on the adapters are set correctly Display the new configuration when you save editsMonitoring Extended-Local I/O Status ScreenChannel retry Word Retry countsRetry Word Word Multiples Etc EntryPage Using the global status flag file Selecting Devices That You Can ConnectSelecting devices that you can connect Link design Estimating DH+ link performance Application guidelinesLink Design Configuring the Channel for DH+ Communication You must set switch assembly SW1 on the controllerSerial port or a PLC-5 coprocessor, use channel 2 for Better overall system performanceDiagnostic file File containing the channel’s Link ID Local link where the channelStatus information Words long Other used file. Unpredictable machine damage can resultUsing the Global Status Flag File Pass dataSystem creates an integer file 64 words long Information previously in this file is lostOctal N107 Octal N1010 Octal N1015 Octal N1030 Files are updated during housekeeping6Communicating with Devices on a DH+ Link Status Field Words Description Monitoring messagesMonitoring DH+ Communication Channels Monitoring Data Sent with Acknowledgment Need updates once per second Noise or a cabling problemTransmit confirm Transmit NAK fullMonitoring Data Sent without Acknowledgment 10Communicating with Devices on a DH+ LinkMonitoring General Status Noise or cabling problems Linear scan failedStarted linear scan below for more information Token retrySending Command Type Maximum Packet Station Size Data Words NodesSize and Number of Messages PLC-5Completes the message transaction Station Message Destination14Communicating with Devices on a DH+ Link Internal Processing Time Average DH+ Link Response Time Test Results 16Communicating with Devices on a DH+ LinkNumber of Controllers 50 W 100 W + 250 W X 500 W =WordsApplication Guidelines Number of ControllersPage This Is Normally Used When You Method Communicating with Devices on a Serial LinkChoosing Between RS-423Using Channel User ModeSystem Mode 10-2Communicating with Devices on a Serial LinkUse this Mode For DF1 Master ModeDF1 Slave Mode Point-to-PointMethod Option Name Principal Benefits Polling Inactive Priority Stations Changing ModesFollow these guidelines Port TransmissionConfiguring Channel Configure Channel 0 for DF1 Point-to-PointDF1 slave 10-9 DF1 master 10-12 User mode If You Want to UseSerial Settings Option Settings DF1 EnqsConfigure Channel 0 as a Slave Station Select Enabled or DisabledOption is enabled To get status information for that channelError checking. CRC is more complete checking Select one of the followingDriver Station addressRTS send delay Amount of time that elapses Signal and the beginningRTS signal Message ACK timeout Amount of time you wantConfigure Channel 0 as a Master Station 10-12Communicating with Devices on a Serial LinkEnter a valid value RTS send delay OctalRetried before being declared This time allows the modem toPolling Settings Master message If you want the master station toTransmit Message transmit Between Station PollsDefault size is 64 words Default size is 18 wordsRemote stations Priority poll fileContains this Information Being polled, etcNew remote station is polled Word 2 through wordConfigure Channel 0 for User Mode Ascii Protocol Remote mode change10-18Communicating with Devices on a Serial Link File containing the channel’s10-19 XON/XOFF Enable DisableIf You Want To Select Remotely10-22Communicating with Devices on a Serial Link Using the System Mode Status DisplayMonitoring Channel 0 Status DCD recover HighMessages sent DeviceUsing the User Mode Ascii Status Display Modem LinesCommunicating with Devices on an Ethernet Network Using This Chapter Media and CablingConfiguring channel 2 for Ethernet communication Manually Configuring Channel Network AddressingAssigning Your IP Address 11-2Communicating with Devices on an Ethernet Network11-3 Ethernet Channel 2 Configuration Fields With programming software if Bootp is enabledUsing Bootp to Enter Configuration Information Network This field is required when youBroadcast Address Controller should respond11-6Communicating with Devices on an Ethernet Network Editing the Bootptab Configuration File Based on this configuration, the Bootptab file looks like 11-8Communicating with Devices on an Ethernet NetworkUsing Broadcast Addressing If Bootp is enabled, you can’t change anyAdvanced Ethernet communications characteristics Broadcast addressing 11-9 Subnet masks and gateways 11-11C.dWhere a, b, c, d are between 0-255 decimal If you change the default and need to reset it, typeForm 11-10Communicating with Devices on an Ethernet NetworkUsing Subnet Masks and Gateways Using Bootp to configure Be sure Bootp is enabled 11-13If You are Then See 11-12Subnet Mask Controller’s subnet mask SubnetsEnter an address of the following form Local subnetPersonal computer Windows Or HP 9000 or VAX computerServer 130.151.194.xxx Ethernet TCP/IP network 130.151.132.1Bootptab files that correspond to this example looks like 11-14Communicating with Devices on an Ethernet NetworkUsing Domain Name Service Using the Embedded Web Server 11-16Communicating with Devices on an Ethernet NetworkDiagnostic Information 11-18Communicating with Devices on an Ethernet Network This Counter Totals This Indicates Application MemorySession Table Connections 11-20Communicating with Devices on an Ethernet Network11-21 Generating User Provided Web Pages 11-22Communicating with Devices on an Ethernet NetworkOutput Timer Status Counter Control11-24Communicating with Devices on an Ethernet Network Input image word is I0 is b!ABDTR-I0/bTime values in T40 are!ABDTR-T40 BCD Importing User Page Files to the PLC-5 Controller 11-26Communicating with Devices on an Ethernet Network11-27 11-28Communicating with Devices on an Ethernet Network 11-29 Following examples use this system configuration Multihop Examples11-31 11-32Communicating with Devices on an Ethernet Network Communicating with ControlLogix DevicesComparing Multihop and Non-Multihop Messages Over Ethernet Interpreting Error Codes Controller sets the .ER bit and enters an error codeCode Hexadecimal Description Displayed on the data monitor screenInterpreting Ethernet Status Data F00AActive screen 11-34Communicating with Devices on an Ethernet NetworkMonitoring general Ethernet status Status Field Bytes Displays the Number11-36Communicating with Devices on an Ethernet Network Monitoring Ethernet commandsMonitoring Ethernet replies Personal Computer Ethernet PLC-5 Performance ConsiderationsPerformance Host to Ethernet PLC-5 Controller PLC-5 Controller Typed Write Packet Size 11-38Communicating with Devices on an Ethernet NetworkUsing protected controllers 12-6 Protecting Your Programs12-4 File Assigning a privilege class to a node 12-4Node privileges override the default privilege class ChannelStructure Defining Privilege ClassesWill be appropriate for a particular application 12-4Protecting Your Programs Assigning a Privilege Class to a NodeAssigning a Privilege Class to a Channel or Offline File 12-5 Page Programming Considerations ForcingForcing Inputs and Outputs 13-1113-2Programming Considerations Extended ForcingForcing SFC Transitions That you include in the extended force configuration Do not use BTR data tables files to storeNon-block-transfer data. All non-block-transfer data Table as read data will be forced to zero duringEnabled 003 ms Disabled 0015 ms Increased Program Scan TimeForce Privileges 13-4Programming ConsiderationsUsing Protected Controllers Setting Up and Using Extended ForcingWith the Programming Software PackageSelect Which Group of Data You Want to Force 13-6Programming ConsiderationsSelect all of data file N11 BTR #2 and ending at the end of BTR #4Forces Must be of Type B, A, N, or D Enable or Disable the Forces Using Extended Forcing with Time-Critical ApplicationsRadix Force Screen Display BinaryEnable the BTW OTLUsing Special Programming Routines 13-10Programming ConsiderationsDeciding When to Use Special Routines Priority Scheduling for Interrupts and MCPsProgram Execution States 13-12Programming ConsiderationsProgram would be executing if it were of a higher priority An MCP, STI, PII Does the program fault?Rescheduling Operation 13-14Programming Considerations I012Program can be InterruptedPower-up routines Fault routines Defining and Programming Interrupt RoutinesPage Preparing Power-Up Routines Setting Power-Up ProtectionIf S26/1 is After power loss, the controller SetDefining a Controller Power-Up Procedure Portion of the fault routine associated with a particularFault or power-up condition Allowing or Inhibiting StartupUse this Bit 15..............0Page Preparing Fault Routines Responses to a Major FaultUnderstanding the Fault Routine Concept For Information About SeeFaults UnderstandingGeneral It SetsFault in a Remote I/O Chassis Preparing Fault Routines15-4Preparing Fault Routines Remote inputs inactiveHere are two programming methods you can use Inputs15-5 Programming a Fault Routine Avoiding Multiple Watchdog FaultsTo fault mode without completing the fault routine If You Encounter ThenSetting an Alarm Clearing a Major FaultFault. Be sure to examine the fault bit and correct Cause of the fault before clearing itExample of Comparing a Major Fault Code with a Reference If the Fault Routine Then the ControllerThen faults 15-8Preparing Fault RoutinesChanging the Fault Routine from Ladder Logic Using Ladder Logic to Recover from a Fault Ways to Recover from a Rack Fault Method DescriptionMonitoring Faults Block-Transfers in Fault RoutinesTesting a Fault Routine You can Monitor DescriptionMonitoring Major/Minor Faults and Fault Codes Interpreting Major FaultsInterpreting Minor Faults For a description of the major faults S11, see Appendix BPLC-5/60, -5/60L, -5/80, 5/80E Monitoring Status BitsPLC-5/11, -5/20, 5/20E PLC-5/30 PLC-5/40, -5/40L, 5/40E Page Selecting Main Control Programs Using Main Control ProgramsConsider Using this Technique If You are 16-2Using Main Control Programs MCPConfiguring MCPs An I/O updateUsing Main Control Programs If the MCP is a Following OccursThis Field Do the Following Status File Monitoring MCPs Page Writing STI Ladder Logic Using Selectable Timed InterruptsUsing a Selectable Timed Interrupt 17-2Using Selectable Timed Interrupts Control R60 Length Position ModeSTI Application Example Block-Transfers in Selectable Timed Interrupts STIsDefining a Selectable Timed Interrupt Do the Following Status FileSTI. If you disable the STI write a 0 to S31, Monitoring Selectable Timed InterruptsController uses the value in S30 to determine how often to Check for a non-zero value in S31Using Processor Input Interrupts Using a Processor Input InterruptUsing a processor input interrupt 18-1Mode Description Writing PII Ladder LogicPII Application Examples Two ways that you can use a PII programCounter C40 Preset 100 Accum Block-Transfers in Processor Input Interrupts PIIsOutput image bit remains set until the next count C40.CU18-4Using Processor Input Interrupts Design ConsiderationsDefining a Controller Input Interrupt Monitoring Controller Input Interrupts This PII Field Stores AddressSystem Specifications Controller SpecificationsMemory and Channel Specifications Controller MaximumMaximum Maximum Number of I/O Cat. No Any MixPLC-5/60 64 K2 Any mix or Compatible PLC-5/60L 64 K2 Any mix orCompatible Extended Local I/O PLC-5/80 100 K3 Any mix or Compatible PLC-5/80E 100 K3 Any mix orBattery Specifications Eeprom CompatibilityAvailable Eeprom compatibility is related toArea Description 6System Specifications Publication 1785-UM012D-EN-P July Processor Status File S0 S2This Word Stores Arithmetic flags Step in an SFC2Processor Status File S2Switch setting informationThis Word Stores S3-10 S11 S12 This word stores the following fault codesThis Fault Code Indicates this Fault Fault Is Error using SFR. This error occurs if Non-recoverable. The faultYou jumped to an invalid non-ladder file For instruction with missing NXTPublication 1785-UM012D-EN-P July 8Processor Status File RecoverableService S13-S24 S26-S35 RUNS36-S78 S79-S127 Maximizing System Performance Using This Chapter Program ScanUsing program control instructions Effects of Different Input States on Logic Scan Time Effects of False Logic versus True Logic on Logic Scan TimeOther instructions may have a greater or lesser effect If I000/00 is Then the Rung isEffects of Using Interrupts on Logic Scan Time Effects of Different Instructions on Logic Scan TimeEditing While in Remote Run Mode Effects of Housekeeping TimeOnline editing times for ladder programs are as follows For this Editing Operation This Type Times are ProgramCalculating Throughput Using Global Status Flag FilesCard Backplane + Card Remote I/O Processor Delay Scan Time 6Maximizing System Performance Input and Output Modules DelayRemote I/O Scan Time Communication Rate Number of Rack EntriesTime Rate kbps 57.6 115.2 230.48Maximizing System Performance Block-TransfersMs/Word Overhead ms Rate kbps Kbps Rack Words words No BTs Calculating Worst-Case Remote I/O Scan TimeOptimizing Remote I/O Scan Time 10Maximizing System Performance Maximum scan timeUpdate Image Controller TimeMinimum time to complete Block-transfer to all modules = 1 3D + 3BT = 3D + 3BTVariable Value Example CalculationWorst-case controller time is Effect of Inserting Ladder Rungs at 56K-word Limit Down at the End of a Rungs Program FileNo impact 50 ms/Kwords Remote block-transfersUsing JMP/LBL Instructions Using FOR/NXT InstructionsInstruction Consideration JMPTiming and memory requirements for file program control, Instruction Set Quick ReferenceIf You Want to Read About Relay Instructions Timer Instructions Instruction DescriptionTON TOFCounter Instructions RTORES CTUCompare Instructions CTDLIM MEQCMP EQUGEQ GRTCompute Instructions CPTACS ADDAVE ASNATN DIV CLRCOS Multiply MUL10Instruction Set Quick Reference SourceN70SQR NEGSIN SRT STDTo the power of Y XPY SubtractSUB TangentLogical Instructions DEG Conversion InstructionsConvert to Degrees Bit Modify and Move Instructions RADMOV MVMFile Instructions BTDFAL FSCFile Copy COPFile Fill FLLDDT Diagnostic InstructionsFBC Shift Register Instructions BSLBSR FFLSequencer Instructions LFLLFU SQIProgram Control Instructions JSR SBRRET AFISFR EOTUID UIEProcess Control, Message Instructions Block Transfer InstructionsBTR RequeuedBTW Identifies the number of words in the transfer. aACB Ascii InstructionsABL AEX AICAHL ARDASC ASRAWA AWTFloating Point True False Bit and Word InstructionsCategory Code Title True False TODFRD LOGFile, Program Control, and Ascii Instructions Category Code Title Time ∝s Words Integer Floating PointCategory Code Title Time ∝s Words END ISA AHL ¡ ACIACN Ascii AIC ASCII2 AWA Write with appendWrite 38Instruction Set Quick ReferenceController’s DH+ address Switch Setting ReferenceFor this Switch Setting Channel 1A Controller SwitchesSwitch Front Processor 12 3 4 5 6 7 8 9 Side View To Specify Set SwitchesRS-232C Off RS-422A RS-423 PLC-5 Controller in the I/O Chassis 4Switch Setting ReferenceChassis Backplane Always Off Switch Last State AS or -ASB Switches Addressing PressedOff Slot At top on closed Pressed Slot At bottom OFF open Not allowedChassis Configuration Plug 6Switch Setting ReferenceSet Y when you install Power supply moduleFirst I/O Group Number First I/O Group Number Rack Number see below see nextKbps Link Response8Switch Setting Reference RackALX Switch SW1 Extended-Local I/O Adapter ModuleSW-2 Not Used First I/O Group Number Rack NumberALX Configuration Plug If You are Using But NotOn the 2 upper pins Modules and any Addressing methodTroubleshooting For Information About Troubleshooting Go toEntering run mode Unexpected PLC-5 controller operation whenGeneral Problems Indicator Color DescriptionPLC-5 Controller Recommended ActionForce CommDH+ Controller Communication Channel TroubleshootingColor Channel Mode Description Extended-Local I/O Troubleshooting Ethernet Status IndicatorIndicator Color Channel Mode Description Indicator Color Description Probable CauseRemote I/O System Ethernet Transmit LEDIndicators are still blinking, check Mode adapter toTroubleshooting F-7 Adapter moduleOff Chassis fault Problem exists between Problem resulting from high noise.2Line fault Off Module not Power supply fault ConfigurationFault Rack Extended-Local I/O SystemUnexpected Operation when Entering Run Mode Instructions with Unique Prescan OperationsThis Executes These Actions During Prescan Instruction AWT AWA ACB ABL AHL BTRSuggested Action MSG12Troubleshooting Publication 1785-UM012D-EN-P July Shading indicates that the pin is reserved Cable ReferencePin RS-232C RS-422A RS-423 Serial Cable Pin Assignments 2Cable ReferenceConnecting Diagrams Terminal 1784-CAK KE Series B 1770-CD4Cable Reference Terminal Cable #2 1770-KF2 1784-CP5 1784-CP7Cable 1784-CAK Connects 1785-KE to WorkstationT Programming Cable SpecificationsFor Use this Cable See 6Cable Reference ShieldBlue Controller Pin D-Shell Workstation Clear Shield Blue PinPosition Terminal connector Blue Shield Clear Twinax CablePin D-Shell Female 10 ftCable 1784-PCM5 Controller to Workstation using a 1784-PCMK 8Cable ReferencePin D-Shell Workstation Female Controller DH+ 9-pin Controller MaleTable below describes Allen-Bradley transceivers Catalog Number DescriptionCable Reference G-9 Ethernet cable Transceivers and transceiver cables5810-TC15/A 5810-TAS/A kit5810-TAM/A kit 5810-TBS/A kit1784CP2 9-21784CP3 Numerics1771KRF 9-21771SN IP address 11-7using Using 6200 software 11-3using BootpExtendedlocal I/O scanner configuration Serial 10-6troubleshooting F-4Connections Ethernet G-9 Data transfer 6-11blocktransferToken passing 9-13transmission rate 9-4troubleshooting F-4 Power supplies 3-6discrete data transferProgram state 13-12extendedlocal I/O Addressing 11-2advanced functionsClearing 6-10,8-11global status bits 15-11,15-13 Gapping 4-12gatewaysCommunication F-4Ethernet F-5,F-6 Prescan timing F-10program control D-22Interrupts C-3scheduling Mnemonic 4-18specifyingPasswords 12-2performance Chassis dimensions 3-5power supply dimensionsOptimizing 4-22program files 4-15protection E-4 Multiple chassis status bits 15-11,15-13Mounting dimensions 3-6powerup routines 13-10,13-11,14-1 Fault routines 15-6featuresRecover from rack fault 15-10terminal connections G-5 Schemes 10-16techniquesSerial devices 10-1setting switches Specifications A-1specifications A-1 Program files 4-15temperaturePerformance 17-2program flow Pointtopoint 10-3statusToken passing 9-13transceivers G-9troubleshooting User interrupts 13-14user mode 10-2,10-18Input states C-2instructions C-3 Influencing processor prioritiesIndex Publication 1785-UM012D-EN-P July Completeness Technical AccuracyClarity Other CommentsBusiness Reply Mail Other CommentsPage Page Page Rockwell Automation Support Installation AssistanceNew Product 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