| Bradley Smoker PLC-5

Contents

Enhanced Ethernet PLC-5 Programmable Controllers Important User Information Publication 1785-UM012D-EN-P July Summary of ChangesAdditional Ethernet PLC-5 Controller Enhancement Is onSummary of Changes Table of Contents Chapter MemoryChapter Communicating with Controller-Resident I/OCommunicating with a PLC-5 Adapter Channel Extended-Local I/OCommunicating with Devices on a DH+ Link Chapter Communicating with Devices on a Serial Link Protecting Your Programs Preparing Fault Routines Appendix B Processor Status File Appendix a System SpecificationsAppendix D Appendix CAppendix F Troubleshooting Appendix E Switch Setting ReferenceIndex Appendix G Cable ReferencePublication Title Publication Number Related PLC-5 DocumentationControllers in this manual only Term DefinitionThis manual has three main sections Design Operate Maintain Manual OverviewPreface Publication 1785-UM012D-EN-P July Using This Chapter Lay Out the System For Information AboutExtended-local I/O scanner Identifying Controller Components For the Front PanelsPLC-5/11, -5/20 and -5/26 controllers PLC-5/30 controllers Keyswitch selects controller mode Install memory module here Install battery hereNo parity DF1 point-to-point One stop-bit 2400 bps Keyswitch selects controler modePLC-5/30 Controller Front Panell 4Understanding Your Programmable ControllerChannel 2B status indicator lights green and red Channel 1B status indicator lights green and redInstall memory module here PLC-5 family member designation 6Understanding Your Programmable Controller External transceiver fuse Keyswitch selects controller modeConfigure this 3-pin port for PLC-5/20E Controller Front PanelPLC-5/40E and -5/80E Controller Front Panels Install battery here PLC-5 family member designation PLC-5/40L and -5/60L Controller Front Panels8Understanding Your Programmable Controller If You Want to MCP This Capability Lets YouAt housekeeping PLC-5/401771-ASB Remote I/O Link Cable Belden Scanner-mode PLC-5 controllerController transfers I/O data and status data using 12Understanding Your Programmable ControllerConnect the controllers via the remote I/O link Publication 1785-UM012D-EN-P July 14Understanding Your Programmable Controller ScannerSelecting I/O modules Using This ChapterSelecting and Placing I/O Selecting I/O ModulesModule Examples Selecting I/O Module DensityChoose this Type ExplanationInput Output Selecting and Placing I/O4Selecting and Placing I/O Publication 1785-UM012D-EN-P July Acceptable Range Placing System HardwareMount the I/O chassis horizontally 51mm Wiring Duct 102mm 153mm2Placing System Hardware 102mm 51mm2RFI, we recommend a steel enclosure Troubleshooting is convenientPreventing Electrostatic Discharge Protecting Your Controller4Placing System Hardware Laying Out Your Cable RacewayCategorize Conductors Route ConductorsChassis Dimensions Series B Laying Out Your Backpanel SpacingSide 6Placing System Hardware Chassis and External Power Supply DimensionsRecommended Grounding Configuration for Remote I/O Systems EnclosureGround Bus To Grounding Electrode System 8Placing System Hardware Publication 1785-UM012D-EN-P July Classification Term Relation to Controller Memory Addressing I/O and Controller Memory2Addressing I/O and Controller Memory Addressing as It Relates to an I/O TerminalChoosing an Addressing Mode Nals 16-point ExampleInput TermiGroup Point input module Point output module Word # Point ExamplePoint input module Controller memory Rack6Addressing I/O and Controller Memory Example of Efficient I/O Image Table UseUse this table as a quick reference for addressing Addressing Mode GuidelinesAddressing Summary Addressing Block-Transfer Modules8Addressing I/O and Controller Memory If Using this Slot Addressing Chassis Size ResultsAssigning Racks Slot Rack Racks 2 racksWhen assigning remote I/O rack numbers, use these guidelines Controller memory is divided into two basic areas Data, you specify it with a formatted address Understanding Data Storage Data-Table FilesSpecify the file in which the data is stored Formatted address12Addressing I/O and Controller Memory Addressing File Types Words/1000 structures Structure 14Addressing I/O and Controller Memory1000words Program File Number of Words Used Understanding Program-File StorageValid Data Types/Values Are Accepts AnyAddressing Specifying I/O Image AddressesValid formats for addressing data files are Where Is Specifying Logical AddressesTo Specify the Address of a Use these Parameters Specifying Indirect Addresses Word Level Example Bit LevelTON, TOF, RTO Example Variable Explanation N115 N1115 Specifying Indexed AddressesValue Base Address Source N710 N720SW1 Specifying Symbolic AddressesLS1 AUTO122Addressing I/O and Controller Memory Optimizing Instruction Execution Time and Controller MemoryFollowing examples illustrate these concepts Use Application Effectively Using I/O MemoryIntroduction to PLC-5 Controller Scanning Configuring the system for controller-resident I/O2Communicating with Controller-Resident I/O Program ScanningTransferring Discrete Data to Controller-Resident I/O Transferring Immediate I/O RequestsTransferring Data to Controller-Resident I/O 4Communicating with Controller-Resident I/O Transferring Block-Transfer Data to Controller-Resident I/OConfiguring a controller channel as a scanner Communicating with Remote I/OCommunicating to a remote I/O node adapter Category Product Catalog Number Can ConnectIntroduction to Remote I/O Block-transfer data with remote I/O devicesAn example remote I/O system looks like this Designing a Remote I/O Link Link to communicate at the same transmission rate Network using a daisy chain or trunk line/drop lineConfiguration Transmission rate. Configure all devices on a remote I/OCatalog Number Series Configuring a Controller Channel as a ScannerSpecify Channel Configuration Information Define an I/O Status FileSpecify the scan list Publication 1785-UM012D-EN-P July Cursor to the field, type an integer file number Diagnostic fileScanner mode link 57.6, 115.2, and 230.4 kbps This Field Define By Doing the FollowingFor this Field Scan List Contains Specify the Scan ListScan list includes the following Do the Following10Communicating with Remote I/O Appendix E Communicating to a Remote I/O Node AdapterRemote I/O Scan and Program Scan Loops ASB Adapter Modules, Do the Following See12Communicating with Remote I/O Troubleshooting Remote I/O Communication DifficultiesAdapter used in the remote I/O scan is the 1771-ASB Interrupt from STI or Fault RoutineRemote I/O Scan Extended Local RacksDescription PLC-5 typeMaximum number of command blocks Block-Transfer Minor Fault BitsMinor Fault Description Channel pairMinor fault bits setTransfer read 16Communicating with Remote I/OPacket includes data if it is a block-transfer write Block-transfer moduleYes See Block-Transfer Sequence with Status BitsYes Does this slot address Does the module respond?Go to Sets the error .ER bit Yes18Communicating with Remote I/O Yes Sets the done .DN bitRetries request once more before setting the .ER bit Block-Transfer Programming ConsiderationsGeneral Considerations 20Communicating with Remote I/O For Controller-Resident Local RacksMonitoring transmission retries Monitoring Remote I/O Scanner ChannelsStatus Field Location Description Rack Address FaultReset Field indicating the rack was globally resetMessages unable to receive ErrorMessages sent with error Messages Tab Messages = SDA messages + SDN messages24Communicating with Remote I/O Defined I/O status fileN1547 Present Bits Fault Bits Not Used Fault BitsRack in a given chassis. Failure to set all the appropriate When you use a ladder program or the software toInhibit and reset an I/O rack, you must set or clear Reset and inhibit bits that correspond to each quarterMonitoring the status of the supervisory controller Configuring communication to a PLC-5 adapter channelCommunicating with a PLC-5 Adapter Channel Monitoring remote I/O adapter channelsConfiguring Communication to a PLC-5 Adapter Channel Into for the supervisory controller2Communicating with a PLC-5 Adapter Channel Specify adapter settings Publication 1785-UM012D-EN-P July ControllerRemote I/O Adapter Cursor to the field and select the desired rate Default is rackStatus information Damage can resultSpecify the Discrete Transfer Configuration Files 6Communicating with a PLC-5 Adapter Channel Discrete Data and Block-Transfer Status 8Communicating with a PLC-5 Adapter Channel Adapter’s input file Input destinationEnter the file number decimal of the source data Enter the word number decimal of the source data0x7 N5115 Programming Discrete Transfers Adapter ModeData to an Adapter Channel 10Communicating with a PLC-5 Adapter ChannelConfigure Block-Transfer Requests Adapter Mode Configuration screen Data Monitor screen12Communicating with a PLC-5 Adapter Channel Must Match BT000000 BT010000 BT011000 BT011001 BT011040BT100 Has a length of 64 words 14Communicating with a PLC-5 Adapter Channel Examples of Block-Transfer Ladder LogicData Not Valid Bit PLC-5 adapter-mode processor is configured for rackCondition the use of BTR data with a data valid bit BR0200 BWO20016Communicating with a PLC-5 Adapter Channel Word For status Output File Input File ModuleLocations of module 0 and 1 data Monitoring the Status of the Adapter Channel Status bits sent to scannerAdapter channel status Monitoring the Status of the Supervisory Controller When this Bits It IndicatesMessages received with error Monitoring Remote I/O Adapter ChannelsAdapter Page PLC-5/40L and -5/60L processor Configuring the controller as an extended-local I/OFor Information About Go to Scanner Monitoring extended-local I/O statusHave to use the 5 m cable and have the extra 1 m as slack CablingForm a custom cable length. For example, if you have a You cannot connect two 2 m cables together. You wouldNumbered 4, 5, 10, 11, 12, Processor-resident local I/O racksPLC-5/40L and -5/60L I/O Scanning and Update Transferring Data4Communicating with Extended-Local I/O PLC-5/40L and -5/60L Extended-Local I/O Scan Time Extended Local I/O Data Exchange Image UpdateDiscrete Data Transfer Remote I/O Scan6Communicating with Extended-Local I/O Transferring Block DataCalculating Block-Transfer Completion Time WhereThis formula assumes 8Communicating with Extended-Local I/O Considerations for Extended-local RacksList This Field Specifies Configure by Doing the FollowingScan list Channel I/O configuration Want to get status information for that channel10Communicating with Extended-Local I/O Or 1/2-SlotSlot Logical rack Logical racks 11/2 logical rack Remote I/O Scan List vs Extended-local I/O Scan ListValid rack entry Automatically calculated based upon rackAn asterisk * after a range indicates the last Screen Switch settings on the adapters are set correctlyDisplay the new configuration when you save edits Monitoring Extended-Local I/O StatusWord Multiples Etc Entry Channel retry WordRetry counts Retry WordPage Estimating DH+ link performance Application guidelines Using the global status flag fileSelecting Devices That You Can Connect Selecting devices that you can connect Link designLink Design Better overall system performance Configuring the Channel for DH+ CommunicationYou must set switch assembly SW1 on the controller Serial port or a PLC-5 coprocessor, use channel 2 forOther used file. Unpredictable machine damage can result Diagnostic file File containing the channel’sLink ID Local link where the channel Status information Words longInformation previously in this file is lost Using the Global Status Flag FilePass data System creates an integer file 64 words longFiles are updated during housekeeping 6Communicating with Devices on a DH+ LinkOctal N107 Octal N1010 Octal N1015 Octal N1030 Monitoring messages Monitoring DH+ Communication ChannelsStatus Field Words Description Monitoring Data Sent with Acknowledgment Transmit NAK full Need updates once per secondNoise or a cabling problem Transmit confirm10Communicating with Devices on a DH+ Link Monitoring Data Sent without AcknowledgmentMonitoring General Status Token retry Noise or cabling problemsLinear scan failed Started linear scan below for more informationPLC-5 Sending Command Type Maximum Packet Station Size Data WordsNodes Size and Number of MessagesMessage Destination 14Communicating with Devices on a DH+ LinkCompletes the message transaction Station Internal Processing Time 50 W 100 W + 250 W X 500 W =Words Average DH+ Link Response Time Test Results16Communicating with Devices on a DH+ Link Number of ControllersNumber of Controllers Application GuidelinesPage RS-423 This Is Normally Used When You MethodCommunicating with Devices on a Serial Link Choosing Between10-2Communicating with Devices on a Serial Link Using ChannelUser Mode System ModePoint-to-Point Use this Mode ForDF1 Master Mode DF1 Slave ModeMethod Option Name Principal Benefits Port Transmission Polling Inactive Priority StationsChanging Modes Follow these guidelinesIf You Want to Use Configuring ChannelConfigure Channel 0 for DF1 Point-to-Point DF1 slave 10-9 DF1 master 10-12 User modeSerial Settings DF1 Enqs Option SettingsTo get status information for that channel Configure Channel 0 as a Slave StationSelect Enabled or Disabled Option is enabledStation address Error checking. CRC is more complete checkingSelect one of the following DriverMessage ACK timeout Amount of time you want RTS send delay Amount of time that elapsesSignal and the beginning RTS signal10-12Communicating with Devices on a Serial Link Configure Channel 0 as a Master StationThis time allows the modem to Enter a valid value RTS send delayOctal Retried before being declaredPolling Settings Between Station Polls Master messageIf you want the master station to Transmit Message transmitPriority poll file Default size is 64 wordsDefault size is 18 words Remote stationsWord 2 through word Contains this InformationBeing polled, etc New remote station is polledFile containing the channel’s Configure Channel 0 for User Mode Ascii ProtocolRemote mode change 10-18Communicating with Devices on a Serial Link10-19 XON/XOFF Remotely EnableDisable If You Want To SelectUsing the System Mode Status Display Monitoring Channel 0 Status10-22Communicating with Devices on a Serial Link Device DCD recoverHigh Messages sentModem Lines Using the User Mode Ascii Status DisplayUsing This Chapter Media and Cabling Configuring channel 2 for Ethernet communicationCommunicating with Devices on an Ethernet Network 11-2Communicating with Devices on an Ethernet Network Manually Configuring ChannelNetwork Addressing Assigning Your IP Address11-3 With programming software if Bootp is enabled Ethernet Channel 2 Configuration FieldsController should respond Using Bootp to Enter Configuration InformationNetwork This field is required when you Broadcast Address11-6Communicating with Devices on an Ethernet Network Editing the Bootptab Configuration File 11-8Communicating with Devices on an Ethernet Network Based on this configuration, the Bootptab file looks likeBroadcast addressing 11-9 Subnet masks and gateways 11-11 Using Broadcast AddressingIf Bootp is enabled, you can’t change any Advanced Ethernet communications characteristics11-10Communicating with Devices on an Ethernet Network C.dWhere a, b, c, d are between 0-255 decimalIf you change the default and need to reset it, type Form11-12 Using Subnet Masks and GatewaysUsing Bootp to configure Be sure Bootp is enabled 11-13 If You are Then SeeLocal subnet Subnet Mask Controller’s subnet maskSubnets Enter an address of the following form130.151.132.1 Personal computer WindowsOr HP 9000 or VAX computer Server 130.151.194.xxx Ethernet TCP/IP network11-14Communicating with Devices on an Ethernet Network Bootptab files that correspond to this example looks likeUsing Domain Name Service 11-16Communicating with Devices on an Ethernet Network Using the Embedded Web ServerDiagnostic Information 11-18Communicating with Devices on an Ethernet Network This Counter Totals 11-20Communicating with Devices on an Ethernet Network This IndicatesApplication Memory Session Table Connections11-21 11-22Communicating with Devices on an Ethernet Network Generating User Provided Web PagesStatus Counter Control Output TimerInput image word is I0 is b!ABDTR-I0/b Time values in T40 are!ABDTR-T4011-24Communicating with Devices on an Ethernet Network BCD 11-26Communicating with Devices on an Ethernet Network Importing User Page Files to the PLC-5 Controller11-27 11-28Communicating with Devices on an Ethernet Network 11-29 Multihop Examples Following examples use this system configuration11-31 Communicating with ControlLogix Devices Comparing Multihop and Non-Multihop Messages Over Ethernet11-32Communicating with Devices on an Ethernet Network Displayed on the data monitor screen Interpreting Error CodesController sets the .ER bit and enters an error code Code Hexadecimal Description11-34Communicating with Devices on an Ethernet Network Interpreting Ethernet Status DataF00A Active screenStatus Field Bytes Displays the Number Monitoring general Ethernet statusMonitoring Ethernet commands Monitoring Ethernet replies11-36Communicating with Devices on an Ethernet Network Ethernet PLC-5 Performance Considerations Performance Host to Ethernet PLC-5 ControllerPersonal Computer 11-38Communicating with Devices on an Ethernet Network PLC-5 Controller Typed Write Packet SizeFile Assigning a privilege class to a node 12-4 Using protected controllers 12-6Protecting Your Programs 12-4Channel Node privileges override the default privilege classDefining Privilege Classes Will be appropriate for a particular applicationStructure Assigning a Privilege Class to a Node Assigning a Privilege Class to a Channel or Offline File12-4Protecting Your Programs 12-5 Page 13-11 Programming ConsiderationsForcing Forcing Inputs and OutputsExtended Forcing Forcing SFC Transitions13-2Programming Considerations Table as read data will be forced to zero during That you include in the extended force configurationDo not use BTR data tables files to store Non-block-transfer data. All non-block-transfer data13-4Programming Considerations Enabled 003 ms Disabled 0015 msIncreased Program Scan Time Force PrivilegesPackage Using Protected ControllersSetting Up and Using Extended Forcing With the Programming SoftwareBTR #2 and ending at the end of BTR #4 Select Which Group of Data You Want to Force13-6Programming Considerations Select all of data file N11Forces Must be of Type B, A, N, or D Binary Enable or Disable the ForcesUsing Extended Forcing with Time-Critical Applications Radix Force Screen DisplayOTL Enable the BTW13-10Programming Considerations Using Special Programming RoutinesPriority Scheduling for Interrupts and MCPs Deciding When to Use Special Routines13-12Programming Considerations Program Execution StatesAn MCP, STI, PII Does the program fault? Rescheduling OperationProgram would be executing if it were of a higher priority Interrupted 13-14Programming ConsiderationsI012 Program can beDefining and Programming Interrupt Routines Power-up routines Fault routinesPage Set Preparing Power-Up RoutinesSetting Power-Up Protection If S26/1 is After power loss, the controllerAllowing or Inhibiting Startup Defining a Controller Power-Up ProcedurePortion of the fault routine associated with a particular Fault or power-up condition15..............0 Use this BitPage For Information About See Preparing Fault RoutinesResponses to a Major Fault Understanding the Fault Routine ConceptIt Sets FaultsUnderstanding GeneralPreparing Fault Routines Fault in a Remote I/O ChassisInputs 15-4Preparing Fault RoutinesRemote inputs inactive Here are two programming methods you can use15-5 If You Encounter Then Programming a Fault RoutineAvoiding Multiple Watchdog Faults To fault mode without completing the fault routineCause of the fault before clearing it Setting an AlarmClearing a Major Fault Fault. Be sure to examine the fault bit and correct15-8Preparing Fault Routines Example of Comparing a Major Fault Code with a ReferenceIf the Fault Routine Then the Controller Then faultsChanging the Fault Routine from Ladder Logic Ways to Recover from a Rack Fault Method Description Using Ladder Logic to Recover from a FaultYou can Monitor Description Monitoring FaultsBlock-Transfers in Fault Routines Testing a Fault RoutineFor a description of the major faults S11, see Appendix B Monitoring Major/Minor Faults and Fault CodesInterpreting Major Faults Interpreting Minor FaultsMonitoring Status Bits PLC-5/11, -5/20, 5/20E PLC-5/30 PLC-5/40, -5/40L, 5/40EPLC-5/60, -5/60L, -5/80, 5/80E Page Using Main Control Programs Consider Using this Technique If You areSelecting Main Control Programs MCP 16-2Using Main Control ProgramsIf the MCP is a Following Occurs Configuring MCPsAn I/O update Using Main Control ProgramsThis Field Do the Following Status File Monitoring MCPs Page Using Selectable Timed Interrupts Using a Selectable Timed InterruptWriting STI Ladder Logic Block-Transfers in Selectable Timed Interrupts STIs 17-2Using Selectable Timed InterruptsControl R60 Length Position Mode STI Application ExampleDo the Following Status File Defining a Selectable Timed InterruptCheck for a non-zero value in S31 STI. If you disable the STI write a 0 to S31,Monitoring Selectable Timed Interrupts Controller uses the value in S30 to determine how often to18-1 Using Processor Input InterruptsUsing a Processor Input Interrupt Using a processor input interruptTwo ways that you can use a PII program Mode DescriptionWriting PII Ladder Logic PII Application ExamplesC40.CU Counter C40 Preset 100 AccumBlock-Transfers in Processor Input Interrupts PIIs Output image bit remains set until the next countDesign Considerations 18-4Using Processor Input InterruptsDefining a Controller Input Interrupt This PII Field Stores Address Monitoring Controller Input InterruptsController Specifications System SpecificationsAny Mix Memory and Channel SpecificationsController Maximum Maximum Maximum Number of I/O Cat. NoCompatible PLC-5/80E 100 K3 Any mix or PLC-5/60 64 K2 Any mix orCompatible PLC-5/60L 64 K2 Any mix or Compatible Extended Local I/O PLC-5/80 100 K3 Any mix orEeprom compatibility is related to Battery SpecificationsEeprom Compatibility AvailableArea Description 6System Specifications Publication 1785-UM012D-EN-P July Step in an SFC Processor Status FileS0 S2 This Word Stores Arithmetic flagsS2Switch setting information This Word Stores2Processor Status File S3-10 S11 This word stores the following fault codes This Fault Code Indicates this Fault Fault IsS12 For instruction with missing NXT Error using SFR. This error occurs ifNon-recoverable. The fault You jumped to an invalid non-ladder filePublication 1785-UM012D-EN-P July Recoverable Service8Processor Status File S13-S24 RUN S26-S35S36-S78 S79-S127 Using This Chapter Program Scan Using program control instructionsMaximizing System Performance If I000/00 is Then the Rung is Effects of Different Input States on Logic Scan TimeEffects of False Logic versus True Logic on Logic Scan Time Other instructions may have a greater or lesser effectEffects of Different Instructions on Logic Scan Time Effects of Using Interrupts on Logic Scan TimeFor this Editing Operation This Type Times are Program Editing While in Remote Run ModeEffects of Housekeeping Time Online editing times for ladder programs are as followsUsing Global Status Flag Files Card Backplane + Card Remote I/O Processor Delay Scan TimeCalculating Throughput Input and Output Modules Delay Remote I/O Scan Time6Maximizing System Performance 57.6 115.2 230.4 Communication RateNumber of Rack Entries Time Rate kbpsBlock-Transfers Ms/Word Overhead ms Rate kbps8Maximizing System Performance Calculating Worst-Case Remote I/O Scan Time Optimizing Remote I/O Scan TimeKbps Rack Words words No BTs Maximum scan time 10Maximizing System PerformanceBlock-transfer to all modules = 1 3D + 3BT = 3D + 3BT Update ImageController Time Minimum time to completeExample Calculation Worst-case controller time isVariable Value Remote block-transfers Effect of Inserting Ladder Rungs at 56K-word LimitDown at the End of a Rungs Program File No impact 50 ms/KwordsJMP Using JMP/LBL InstructionsUsing FOR/NXT Instructions Instruction ConsiderationInstruction Set Quick Reference If You Want to Read AboutTiming and memory requirements for file program control, Relay Instructions TOF Timer InstructionsInstruction Description TONCTU Counter InstructionsRTO RESMEQ Compare InstructionsCTD LIMGRT CMPEQU GEQADD Compute InstructionsCPT ACSASN ATNAVE CLR COSDIV SourceN70 MultiplyMUL 10Instruction Set Quick ReferenceNEG SINSQR STD SRTTangent To the power of Y XPYSubtract SUBLogical Instructions Conversion Instructions Convert to DegreesDEG MVM Bit Modify and Move InstructionsRAD MOVFSC File InstructionsBTD FALFLL File CopyCOP File FillDiagnostic Instructions FBCDDT FFL Shift Register InstructionsBSL BSRSQI Sequencer InstructionsLFL LFUProgram Control Instructions AFI JSRSBR RETUIE SFREOT UIDBlock Transfer Instructions Process Control, Message InstructionsIdentifies the number of words in the transfer. a BTRRequeued BTWAscii Instructions ABLACB ARD AEXAIC AHLAWT ASCASR AWABit and Word Instructions Category Code TitleFloating Point True False LOG True FalseTOD FRDCategory Code Title Time ∝s Words Integer Floating Point File, Program Control, and Ascii InstructionsCategory Code Title Time ∝s Words END ISA ACI ACNAHL ¡ Ascii AIC 38Instruction Set Quick Reference ASCII2 AWAWrite with append WriteSwitch Setting Reference For this Switch SettingController’s DH+ address Controller Switches SwitchChannel 1A To Specify Set Switches RS-232C Off RS-422A RS-423Front Processor 12 3 4 5 6 7 8 9 Side View 4Switch Setting Reference Chassis BackplanePLC-5 Controller in the I/O Chassis Slot At bottom OFF open Not allowed Always Off Switch Last StateAS or -ASB Switches Addressing Pressed Off Slot At top on closed PressedPower supply module Chassis Configuration Plug6Switch Setting Reference Set Y when you installLink Response First I/O Group NumberFirst I/O Group Number Rack Number see below see next KbpsRack 8Switch Setting ReferenceFirst I/O Group Number Rack Number ALX Switch SW1Extended-Local I/O Adapter Module SW-2 Not UsedModules and any Addressing method ALX Configuration PlugIf You are Using But Not On the 2 upper pinsUnexpected PLC-5 controller operation when TroubleshootingFor Information About Troubleshooting Go to Entering run modeRecommended Action General ProblemsIndicator Color Description PLC-5 ControllerComm ForceController Communication Channel Troubleshooting Color Channel Mode DescriptionDH+ Indicator Color Description Probable Cause Extended-Local I/O TroubleshootingEthernet Status Indicator Indicator Color Channel Mode DescriptionEthernet Transmit LED Remote I/O SystemAdapter module Indicators are still blinking, checkMode adapter to Troubleshooting F-7Configuration Off Chassis fault Problem exists betweenProblem resulting from high noise.2 Line fault Off Module not Power supply faultExtended-Local I/O System Fault RackAWT AWA ACB ABL AHL BTR Unexpected Operation when Entering Run ModeInstructions with Unique Prescan Operations This Executes These Actions During Prescan InstructionMSG Suggested Action12Troubleshooting Publication 1785-UM012D-EN-P July Cable Reference Pin RS-232C RS-422A RS-423Shading indicates that the pin is reserved 2Cable Reference Serial Cable Pin AssignmentsTerminal 1784-CAK KE Series B 1770-CD Connecting DiagramsTerminal Cable #2 1770-KF2 1784-CP5 1784-CP7 4Cable ReferenceProgramming Cable Specifications For Use this Cable SeeCable 1784-CAK Connects 1785-KE to WorkstationT Clear Shield Blue Pin 6Cable ReferenceShield Blue Controller Pin D-Shell Workstation10 ft Position Terminal connector Blue Shield ClearTwinax Cable Pin D-Shell FemaleController Male Cable 1784-PCM5 Controller to Workstation using a 1784-PCMK8Cable Reference Pin D-Shell Workstation Female Controller DH+ 9-pinEthernet cable Transceivers and transceiver cables Table below describes Allen-Bradley transceiversCatalog Number Description Cable Reference G-95810-TBS/A kit 5810-TC15/A5810-TAS/A kit 5810-TAM/A kitNumerics 1771KRF 9-21771SN1784CP2 9-21784CP3 Serial 10-6troubleshooting F-4 IP address 11-7usingUsing 6200 software 11-3using Bootp Extendedlocal I/O scanner configurationData transfer 6-11blocktransfer Connections Ethernet G-9Addressing 11-2advanced functions Token passing 9-13transmission rate 9-4troubleshooting F-4Power supplies 3-6discrete data transfer Program state 13-12extendedlocal I/OGapping 4-12gateways Clearing 6-10,8-11global status bits 15-11,15-13Mnemonic 4-18specifying Communication F-4Ethernet F-5,F-6Prescan timing F-10program control D-22 Interrupts C-3schedulingMultiple chassis status bits 15-11,15-13 Passwords 12-2performanceChassis dimensions 3-5power supply dimensions Optimizing 4-22program files 4-15protection E-4Schemes 10-16techniques Mounting dimensions 3-6powerup routines 13-10,13-11,14-1Fault routines 15-6features Recover from rack fault 15-10terminal connections G-5Serial devices 10-1setting switches Pointtopoint 10-3status Specifications A-1specifications A-1Program files 4-15temperature Performance 17-2program flowInfluencing processor priorities Token passing 9-13transceivers G-9troubleshootingUser interrupts 13-14user mode 10-2,10-18 Input states C-2instructions C-3Index Publication 1785-UM012D-EN-P July Other Comments CompletenessTechnical Accuracy ClarityOther Comments Business Reply MailPage Page Page Installation Assistance New Product Satisfaction ReturnRockwell Automation Support

Bradley Smoker PLC-5 user manual

Models: PLC-5