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Bradley Smoker PLC-5 user manual 11-27

Models: PLC-5

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Communicating with Devices on an Ethernet Network	11-27

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Publication 1785-UM012D-EN-P - July 2005

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Contents

Enhanced Ethernet PLC-5 Programmable Controllers Important User Information Additional Ethernet PLC-5 Controller Enhancement Summary of ChangesIs on Publication 1785-UM012D-EN-P JulySummary of Changes Table of Contents Chapter Communicating with MemoryController-Resident I/O ChapterCommunicating with a PLC-5 Adapter Channel Extended-Local I/OCommunicating with Devices on a DH+ Link Chapter Communicating with Devices on a Serial Link Protecting Your Programs Preparing Fault Routines Appendix B Processor Status File Appendix a System SpecificationsAppendix D Appendix CAppendix F Troubleshooting Appendix E Switch Setting ReferenceIndex Appendix G Cable ReferencePublication Title Publication Number Related PLC-5 DocumentationControllers in this manual only Term DefinitionThis manual has three main sections Design Operate Maintain Manual OverviewPreface Publication 1785-UM012D-EN-P July Using This Chapter Lay Out the System For Information AboutExtended-local I/O scanner Identifying Controller Components For the Front PanelsPLC-5/11, -5/20 and -5/26 controllers PLC-5/30 controllers Keyswitch selects controller mode Install memory module here Install battery hereNo parity PLC-5/30 Controller Front Panell Keyswitch selects controler mode4Understanding Your Programmable Controller DF1 point-to-point One stop-bit 2400 bpsChannel 2B status indicator lights green and red Channel 1B status indicator lights green and redInstall memory module here PLC-5 family member designation Configure this 3-pin port for External transceiver fuse Keyswitch selects controller modePLC-5/20E Controller Front Panel 6Understanding Your Programmable ControllerPLC-5/40E and -5/80E Controller Front Panels Install battery here PLC-5 family member designation PLC-5/40L and -5/60L Controller Front Panels8Understanding Your Programmable Controller If You Want to MCP This Capability Lets You1771-ASB Remote I/O Link Cable Belden PLC-5/40Scanner-mode PLC-5 controller At housekeepingController transfers I/O data and status data using 12Understanding Your Programmable ControllerConnect the controllers via the remote I/O link Publication 1785-UM012D-EN-P July 14Understanding Your Programmable Controller ScannerSelecting and Placing I/O Using This ChapterSelecting I/O Modules Selecting I/O modulesChoose this Type Selecting I/O Module DensityExplanation Module ExamplesInput Output Selecting and Placing I/O4Selecting and Placing I/O Publication 1785-UM012D-EN-P July Acceptable Range Placing System Hardware2Placing System Hardware 51mm Wiring Duct 102mm 153mm102mm 51mm2 Mount the I/O chassis horizontallyPreventing Electrostatic Discharge Troubleshooting is convenientProtecting Your Controller RFI, we recommend a steel enclosureCategorize Conductors Laying Out Your Cable RacewayRoute Conductors 4Placing System HardwareChassis Dimensions Series B Laying Out Your Backpanel SpacingSide 6Placing System Hardware Chassis and External Power Supply DimensionsRecommended Grounding Configuration for Remote I/O Systems EnclosureGround Bus To Grounding Electrode System 8Placing System Hardware Publication 1785-UM012D-EN-P July Classification Term Relation to Controller Memory Addressing I/O and Controller Memory2Addressing I/O and Controller Memory Addressing as It Relates to an I/O TerminalChoosing an Addressing Mode Input 16-point ExampleTermi NalsPoint input module Point ExampleController memory Rack Group Point input module Point output module Word #6Addressing I/O and Controller Memory Example of Efficient I/O Image Table UseAddressing Summary Addressing Mode GuidelinesAddressing Block-Transfer Modules Use this table as a quick reference for addressingAssigning Racks If Using this Slot Addressing Chassis Size ResultsSlot Rack Racks 2 racks 8Addressing I/O and Controller MemoryWhen assigning remote I/O rack numbers, use these guidelines Controller memory is divided into two basic areas Specify the file in which the data is stored Understanding Data Storage Data-Table FilesFormatted address Data, you specify it with a formatted address12Addressing I/O and Controller Memory Addressing File Types Words/1000 structures Structure 14Addressing I/O and Controller Memory1000words Valid Data Types/Values Are Understanding Program-File StorageAccepts Any Program File Number of Words UsedAddressing Specifying I/O Image AddressesValid formats for addressing data files are Where Is Specifying Logical AddressesTo Specify the Address of a Use these Parameters Specifying Indirect Addresses Word Level Example Bit LevelTON, TOF, RTO Example Variable Explanation Value Base Address Specifying Indexed AddressesSource N710 N720 N115 N1115LS1 Specifying Symbolic AddressesAUTO1 SW122Addressing I/O and Controller Memory Optimizing Instruction Execution Time and Controller MemoryFollowing examples illustrate these concepts Use Application Effectively Using I/O MemoryIntroduction to PLC-5 Controller Scanning Configuring the system for controller-resident I/O2Communicating with Controller-Resident I/O Program ScanningTransferring Discrete Data to Controller-Resident I/O Transferring Immediate I/O RequestsTransferring Data to Controller-Resident I/O 4Communicating with Controller-Resident I/O Transferring Block-Transfer Data to Controller-Resident I/OConfiguring a controller channel as a scanner Communicating with Remote I/OCommunicating to a remote I/O node adapter Category Product Catalog Number Can ConnectIntroduction to Remote I/O Block-transfer data with remote I/O devicesAn example remote I/O system looks like this Designing a Remote I/O Link Configuration Network using a daisy chain or trunk line/drop lineTransmission rate. Configure all devices on a remote I/O Link to communicate at the same transmission rateCatalog Number Series Configuring a Controller Channel as a ScannerSpecify Channel Configuration Information Define an I/O Status FileSpecify the scan list Publication 1785-UM012D-EN-P July Scanner mode link 57.6, 115.2, and 230.4 kbps Diagnostic fileThis Field Define By Doing the Following Cursor to the field, type an integer file numberScan list includes the following Specify the Scan ListDo the Following For this Field Scan List Contains10Communicating with Remote I/O Remote I/O Scan and Program Scan Loops Communicating to a Remote I/O Node AdapterASB Adapter Modules, Do the Following See Appendix E12Communicating with Remote I/O Troubleshooting Remote I/O Communication DifficultiesRemote I/O Scan Extended Local Interrupt from STI or Fault RoutineRacks Adapter used in the remote I/O scan is the 1771-ASBDescription Minor Fault Description Block-Transfer Minor Fault BitsChannel pairMinor fault bits set PLC-5 typeMaximum number of command blocksPacket includes data if it is a block-transfer write 16Communicating with Remote I/OBlock-transfer module Transfer readYes Does this slot address Block-Transfer Sequence with Status BitsDoes the module respond? Yes See18Communicating with Remote I/O Sets the error .ER bit YesYes Sets the done .DN bit Go toRetries request once more before setting the .ER bit Block-Transfer Programming ConsiderationsGeneral Considerations 20Communicating with Remote I/O For Controller-Resident Local RacksMonitoring transmission retries Monitoring Remote I/O Scanner ChannelsStatus Field Location Description Reset FaultField indicating the rack was globally reset Rack AddressMessages sent with error ErrorMessages Tab Messages = SDA messages + SDN messages Messages unable to receive24Communicating with Remote I/O Defined I/O status fileN1547 Present Bits Fault Bits Not Used Fault BitsInhibit and reset an I/O rack, you must set or clear When you use a ladder program or the software toReset and inhibit bits that correspond to each quarter Rack in a given chassis. Failure to set all the appropriateCommunicating with a PLC-5 Adapter Channel Configuring communication to a PLC-5 adapter channelMonitoring remote I/O adapter channels Monitoring the status of the supervisory controllerConfiguring Communication to a PLC-5 Adapter Channel Into for the supervisory controller2Communicating with a PLC-5 Adapter Channel Specify adapter settings Publication 1785-UM012D-EN-P July ControllerRemote I/O Adapter Status information Default is rackDamage can result Cursor to the field and select the desired rateSpecify the Discrete Transfer Configuration Files 6Communicating with a PLC-5 Adapter Channel Discrete Data and Block-Transfer Status 8Communicating with a PLC-5 Adapter Channel Enter the file number decimal of the source data Input destinationEnter the word number decimal of the source data Adapter’s input fileData to an Adapter Channel Programming Discrete Transfers Adapter Mode10Communicating with a PLC-5 Adapter Channel 0x7 N5115Configure Block-Transfer Requests Adapter Mode Configuration screen Data Monitor screen12Communicating with a PLC-5 Adapter Channel Must Match BT000000 BT010000 BT011000 BT011001 BT011040BT100 Has a length of 64 words 14Communicating with a PLC-5 Adapter Channel Examples of Block-Transfer Ladder LogicCondition the use of BTR data with a data valid bit PLC-5 adapter-mode processor is configured for rackBR0200 BWO200 Data Not Valid Bit16Communicating with a PLC-5 Adapter Channel Word For status Output File Input File ModuleLocations of module 0 and 1 data Monitoring the Status of the Adapter Channel Status bits sent to scannerAdapter channel status Monitoring the Status of the Supervisory Controller When this Bits It IndicatesMessages received with error Monitoring Remote I/O Adapter ChannelsAdapter Page For Information About Go to Configuring the controller as an extended-local I/OScanner Monitoring extended-local I/O status PLC-5/40L and -5/60L processorForm a custom cable length. For example, if you have a CablingYou cannot connect two 2 m cables together. You would Have to use the 5 m cable and have the extra 1 m as slackNumbered 4, 5, 10, 11, 12, Processor-resident local I/O racksPLC-5/40L and -5/60L I/O Scanning and Update Transferring Data4Communicating with Extended-Local I/O Discrete Data Transfer Extended Local I/O Data Exchange Image UpdateRemote I/O Scan PLC-5/40L and -5/60L Extended-Local I/O Scan Time6Communicating with Extended-Local I/O Transferring Block DataCalculating Block-Transfer Completion Time WhereThis formula assumes 8Communicating with Extended-Local I/O Considerations for Extended-local RacksScan list Channel I/O configuration This Field Specifies Configure by Doing the FollowingWant to get status information for that channel ListSlot Logical rack Logical racks 11/2 logical rack Or 1/2-SlotRemote I/O Scan List vs Extended-local I/O Scan List 10Communicating with Extended-Local I/OValid rack entry Automatically calculated based upon rackAn asterisk * after a range indicates the last Display the new configuration when you save edits Switch settings on the adapters are set correctlyMonitoring Extended-Local I/O Status ScreenRetry counts Channel retry WordRetry Word Word Multiples Etc EntryPage Selecting Devices That You Can Connect Using the global status flag fileSelecting devices that you can connect Link design Estimating DH+ link performance Application guidelinesLink Design You must set switch assembly SW1 on the controller Configuring the Channel for DH+ CommunicationSerial port or a PLC-5 coprocessor, use channel 2 for Better overall system performanceLink ID Local link where the channel Diagnostic file File containing the channel’sStatus information Words long Other used file. Unpredictable machine damage can resultPass data Using the Global Status Flag FileSystem creates an integer file 64 words long Information previously in this file is lostFiles are updated during housekeeping 6Communicating with Devices on a DH+ LinkOctal N107 Octal N1010 Octal N1015 Octal N1030 Monitoring messages Monitoring DH+ Communication ChannelsStatus Field Words Description Monitoring Data Sent with Acknowledgment Noise or a cabling problem Need updates once per secondTransmit confirm Transmit NAK full10Communicating with Devices on a DH+ Link Monitoring Data Sent without AcknowledgmentMonitoring General Status Linear scan failed Noise or cabling problemsStarted linear scan below for more information Token retryNodes Sending Command Type Maximum Packet Station Size Data WordsSize and Number of Messages PLC-5Message Destination 14Communicating with Devices on a DH+ LinkCompletes the message transaction Station Internal Processing Time 16Communicating with Devices on a DH+ Link Average DH+ Link Response Time Test ResultsNumber of Controllers 50 W 100 W + 250 W X 500 W =WordsNumber of Controllers Application GuidelinesPage Communicating with Devices on a Serial Link This Is Normally Used When You MethodChoosing Between RS-423User Mode Using ChannelSystem Mode 10-2Communicating with Devices on a Serial LinkDF1 Master Mode Use this Mode ForDF1 Slave Mode Point-to-PointMethod Option Name Principal Benefits Changing Modes Polling Inactive Priority StationsFollow these guidelines Port TransmissionConfigure Channel 0 for DF1 Point-to-Point Configuring ChannelDF1 slave 10-9 DF1 master 10-12 User mode If You Want to UseSerial Settings DF1 Enqs Option SettingsSelect Enabled or Disabled Configure Channel 0 as a Slave StationOption is enabled To get status information for that channelSelect one of the following Error checking. CRC is more complete checkingDriver Station addressSignal and the beginning RTS send delay Amount of time that elapsesRTS signal Message ACK timeout Amount of time you want10-12Communicating with Devices on a Serial Link Configure Channel 0 as a Master StationOctal Enter a valid value RTS send delayRetried before being declared This time allows the modem toPolling Settings If you want the master station to Master messageTransmit Message transmit Between Station PollsDefault size is 18 words Default size is 64 wordsRemote stations Priority poll fileBeing polled, etc Contains this InformationNew remote station is polled Word 2 through wordRemote mode change Configure Channel 0 for User Mode Ascii Protocol10-18Communicating with Devices on a Serial Link File containing the channel’s10-19 XON/XOFF Disable EnableIf You Want To Select RemotelyUsing the System Mode Status Display Monitoring Channel 0 Status10-22Communicating with Devices on a Serial Link High DCD recoverMessages sent DeviceModem Lines Using the User Mode Ascii Status DisplayUsing This Chapter Media and Cabling Configuring channel 2 for Ethernet communicationCommunicating with Devices on an Ethernet Network Network Addressing Manually Configuring ChannelAssigning Your IP Address 11-2Communicating with Devices on an Ethernet Network11-3 With programming software if Bootp is enabled Ethernet Channel 2 Configuration FieldsNetwork This field is required when you Using Bootp to Enter Configuration InformationBroadcast Address Controller should respond11-6Communicating with Devices on an Ethernet Network Editing the Bootptab Configuration File 11-8Communicating with Devices on an Ethernet Network Based on this configuration, the Bootptab file looks likeIf Bootp is enabled, you can’t change any Using Broadcast AddressingAdvanced Ethernet communications characteristics Broadcast addressing 11-9 Subnet masks and gateways 11-11If you change the default and need to reset it, type C.dWhere a, b, c, d are between 0-255 decimalForm 11-10Communicating with Devices on an Ethernet NetworkUsing Bootp to configure Be sure Bootp is enabled 11-13 Using Subnet Masks and GatewaysIf You are Then See 11-12Subnets Subnet Mask Controller’s subnet maskEnter an address of the following form Local subnetOr HP 9000 or VAX computer Personal computer WindowsServer 130.151.194.xxx Ethernet TCP/IP network 130.151.132.111-14Communicating with Devices on an Ethernet Network Bootptab files that correspond to this example looks likeUsing Domain Name Service 11-16Communicating with Devices on an Ethernet Network Using the Embedded Web ServerDiagnostic Information 11-18Communicating with Devices on an Ethernet Network This Counter Totals Application Memory This IndicatesSession Table Connections 11-20Communicating with Devices on an Ethernet Network11-21 11-22Communicating with Devices on an Ethernet Network Generating User Provided Web PagesStatus Counter Control Output TimerInput image word is I0 is b!ABDTR-I0/b Time values in T40 are!ABDTR-T4011-24Communicating with Devices on an Ethernet Network BCD 11-26Communicating with Devices on an Ethernet Network Importing User Page Files to the PLC-5 Controller11-27 11-28Communicating with Devices on an Ethernet Network 11-29 Multihop Examples Following examples use this system configuration11-31 Communicating with ControlLogix Devices Comparing Multihop and Non-Multihop Messages Over Ethernet11-32Communicating with Devices on an Ethernet Network Controller sets the .ER bit and enters an error code Interpreting Error CodesCode Hexadecimal Description Displayed on the data monitor screenF00A Interpreting Ethernet Status DataActive screen 11-34Communicating with Devices on an Ethernet NetworkStatus Field Bytes Displays the Number Monitoring general Ethernet statusMonitoring Ethernet commands Monitoring Ethernet replies11-36Communicating with Devices on an Ethernet Network Ethernet PLC-5 Performance Considerations Performance Host to Ethernet PLC-5 ControllerPersonal Computer 11-38Communicating with Devices on an Ethernet Network PLC-5 Controller Typed Write Packet SizeProtecting Your Programs Using protected controllers 12-612-4 File Assigning a privilege class to a node 12-4Channel Node privileges override the default privilege classDefining Privilege Classes Will be appropriate for a particular applicationStructure Assigning a Privilege Class to a Node Assigning a Privilege Class to a Channel or Offline File12-4Protecting Your Programs 12-5 Page Forcing Programming ConsiderationsForcing Inputs and Outputs 13-11Extended Forcing Forcing SFC Transitions13-2Programming Considerations Do not use BTR data tables files to store That you include in the extended force configurationNon-block-transfer data. All non-block-transfer data Table as read data will be forced to zero duringIncreased Program Scan Time Enabled 003 ms Disabled 0015 msForce Privileges 13-4Programming ConsiderationsSetting Up and Using Extended Forcing Using Protected ControllersWith the Programming Software Package13-6Programming Considerations Select Which Group of Data You Want to ForceSelect all of data file N11 BTR #2 and ending at the end of BTR #4Forces Must be of Type B, A, N, or D Using Extended Forcing with Time-Critical Applications Enable or Disable the ForcesRadix Force Screen Display BinaryOTL Enable the BTW13-10Programming Considerations Using Special Programming RoutinesPriority Scheduling for Interrupts and MCPs Deciding When to Use Special Routines13-12Programming Considerations Program Execution StatesAn MCP, STI, PII Does the program fault? Rescheduling OperationProgram would be executing if it were of a higher priority I012 13-14Programming ConsiderationsProgram can be InterruptedDefining and Programming Interrupt Routines Power-up routines Fault routinesPage Setting Power-Up Protection Preparing Power-Up RoutinesIf S26/1 is After power loss, the controller SetPortion of the fault routine associated with a particular Defining a Controller Power-Up ProcedureFault or power-up condition Allowing or Inhibiting Startup15..............0 Use this BitPage Responses to a Major Fault Preparing Fault RoutinesUnderstanding the Fault Routine Concept For Information About SeeUnderstanding FaultsGeneral It SetsPreparing Fault Routines Fault in a Remote I/O ChassisRemote inputs inactive 15-4Preparing Fault RoutinesHere are two programming methods you can use Inputs15-5 Avoiding Multiple Watchdog Faults Programming a Fault RoutineTo fault mode without completing the fault routine If You Encounter ThenClearing a Major Fault Setting an AlarmFault. Be sure to examine the fault bit and correct Cause of the fault before clearing itIf the Fault Routine Then the Controller Example of Comparing a Major Fault Code with a ReferenceThen faults 15-8Preparing Fault RoutinesChanging the Fault Routine from Ladder Logic Ways to Recover from a Rack Fault Method Description Using Ladder Logic to Recover from a FaultBlock-Transfers in Fault Routines Monitoring FaultsTesting a Fault Routine You can Monitor DescriptionInterpreting Major Faults Monitoring Major/Minor Faults and Fault CodesInterpreting Minor Faults For a description of the major faults S11, see Appendix BMonitoring Status Bits PLC-5/11, -5/20, 5/20E PLC-5/30 PLC-5/40, -5/40L, 5/40EPLC-5/60, -5/60L, -5/80, 5/80E Page Using Main Control Programs Consider Using this Technique If You areSelecting Main Control Programs MCP 16-2Using Main Control ProgramsAn I/O update Configuring MCPsUsing Main Control Programs If the MCP is a Following OccursThis Field Do the Following Status File Monitoring MCPs Page Using Selectable Timed Interrupts Using a Selectable Timed InterruptWriting STI Ladder Logic Control R60 Length Position Mode 17-2Using Selectable Timed InterruptsSTI Application Example Block-Transfers in Selectable Timed Interrupts STIsDo the Following Status File Defining a Selectable Timed InterruptMonitoring Selectable Timed Interrupts STI. If you disable the STI write a 0 to S31,Controller uses the value in S30 to determine how often to Check for a non-zero value in S31Using a Processor Input Interrupt Using Processor Input InterruptsUsing a processor input interrupt 18-1Writing PII Ladder Logic Mode DescriptionPII Application Examples Two ways that you can use a PII programBlock-Transfers in Processor Input Interrupts PIIs Counter C40 Preset 100 AccumOutput image bit remains set until the next count C40.CUDesign Considerations 18-4Using Processor Input InterruptsDefining a Controller Input Interrupt This PII Field Stores Address Monitoring Controller Input InterruptsController Specifications System SpecificationsController Maximum Memory and Channel SpecificationsMaximum Maximum Number of I/O Cat. No Any MixCompatible PLC-5/60L 64 K2 Any mix or PLC-5/60 64 K2 Any mix orCompatible Extended Local I/O PLC-5/80 100 K3 Any mix or Compatible PLC-5/80E 100 K3 Any mix orEeprom Compatibility Battery SpecificationsAvailable Eeprom compatibility is related toArea Description 6System Specifications Publication 1785-UM012D-EN-P July S0 S2 Processor Status FileThis Word Stores Arithmetic flags Step in an SFCS2Switch setting information This Word Stores2Processor Status File S3-10 S11 This word stores the following fault codes This Fault Code Indicates this Fault Fault IsS12 Non-recoverable. The fault Error using SFR. This error occurs ifYou jumped to an invalid non-ladder file For instruction with missing NXTPublication 1785-UM012D-EN-P July Recoverable Service8Processor Status File S13-S24 RUN S26-S35S36-S78 S79-S127 Using This Chapter Program Scan Using program control instructionsMaximizing System Performance Effects of False Logic versus True Logic on Logic Scan Time Effects of Different Input States on Logic Scan TimeOther instructions may have a greater or lesser effect If I000/00 is Then the Rung isEffects of Different Instructions on Logic Scan Time Effects of Using Interrupts on Logic Scan TimeEffects of Housekeeping Time Editing While in Remote Run ModeOnline editing times for ladder programs are as follows For this Editing Operation This Type Times are ProgramUsing Global Status Flag Files Card Backplane + Card Remote I/O Processor Delay Scan TimeCalculating Throughput Input and Output Modules Delay Remote I/O Scan Time6Maximizing System Performance Number of Rack Entries Communication RateTime Rate kbps 57.6 115.2 230.4Block-Transfers Ms/Word Overhead ms Rate kbps8Maximizing System Performance Calculating Worst-Case Remote I/O Scan Time Optimizing Remote I/O Scan TimeKbps Rack Words words No BTs Maximum scan time 10Maximizing System PerformanceController Time Update ImageMinimum time to complete Block-transfer to all modules = 1 3D + 3BT = 3D + 3BTExample Calculation Worst-case controller time isVariable Value Down at the End of a Rungs Program File Effect of Inserting Ladder Rungs at 56K-word LimitNo impact 50 ms/Kwords Remote block-transfersUsing FOR/NXT Instructions Using JMP/LBL InstructionsInstruction Consideration JMPInstruction Set Quick Reference If You Want to Read AboutTiming and memory requirements for file program control, Relay Instructions Instruction Description Timer InstructionsTON TOFRTO Counter InstructionsRES CTUCTD Compare InstructionsLIM MEQEQU CMPGEQ GRTCPT Compute InstructionsACS ADDASN ATNAVE CLR COSDIV MUL Multiply10Instruction Set Quick Reference SourceN70NEG SINSQR STD SRTSubtract To the power of Y XPYSUB TangentLogical Instructions Conversion Instructions Convert to DegreesDEG RAD Bit Modify and Move InstructionsMOV MVMBTD File InstructionsFAL FSCCOP File CopyFile Fill FLLDiagnostic Instructions FBCDDT BSL Shift Register InstructionsBSR FFLLFL Sequencer InstructionsLFU SQIProgram Control Instructions SBR JSRRET AFIEOT SFRUID UIEBlock Transfer Instructions Process Control, Message InstructionsRequeued BTRBTW Identifies the number of words in the transfer. aAscii Instructions ABLACB AIC AEXAHL ARDASR ASCAWA AWTBit and Word Instructions Category Code TitleFloating Point True False TOD True FalseFRD LOGCategory Code Title Time ∝s Words Integer Floating Point File, Program Control, and Ascii InstructionsCategory Code Title Time ∝s Words END ISA ACI ACNAHL ¡ Ascii AIC Write with append ASCII2 AWAWrite 38Instruction Set Quick ReferenceSwitch Setting Reference For this Switch SettingController’s DH+ address Controller Switches SwitchChannel 1A To Specify Set Switches RS-232C Off RS-422A RS-423Front Processor 12 3 4 5 6 7 8 9 Side View 4Switch Setting Reference Chassis BackplanePLC-5 Controller in the I/O Chassis AS or -ASB Switches Addressing Pressed Always Off Switch Last StateOff Slot At top on closed Pressed Slot At bottom OFF open Not allowed6Switch Setting Reference Chassis Configuration PlugSet Y when you install Power supply moduleFirst I/O Group Number Rack Number see below see next First I/O Group NumberKbps Link ResponseRack 8Switch Setting ReferenceExtended-Local I/O Adapter Module ALX Switch SW1SW-2 Not Used First I/O Group Number Rack NumberIf You are Using But Not ALX Configuration PlugOn the 2 upper pins Modules and any Addressing methodFor Information About Troubleshooting Go to TroubleshootingEntering run mode Unexpected PLC-5 controller operation whenIndicator Color Description General ProblemsPLC-5 Controller Recommended ActionComm ForceController Communication Channel Troubleshooting Color Channel Mode DescriptionDH+ Ethernet Status Indicator Extended-Local I/O TroubleshootingIndicator Color Channel Mode Description Indicator Color Description Probable CauseEthernet Transmit LED Remote I/O SystemMode adapter to Indicators are still blinking, checkTroubleshooting F-7 Adapter moduleProblem resulting from high noise.2 Off Chassis fault Problem exists betweenLine fault Off Module not Power supply fault ConfigurationExtended-Local I/O System Fault RackInstructions with Unique Prescan Operations Unexpected Operation when Entering Run ModeThis Executes These Actions During Prescan Instruction AWT AWA ACB ABL AHL BTRMSG Suggested Action12Troubleshooting Publication 1785-UM012D-EN-P July Cable Reference Pin RS-232C RS-422A RS-423Shading indicates that the pin is reserved 2Cable Reference Serial Cable Pin AssignmentsTerminal 1784-CAK KE Series B 1770-CD Connecting DiagramsTerminal Cable #2 1770-KF2 1784-CP5 1784-CP7 4Cable ReferenceProgramming Cable Specifications For Use this Cable SeeCable 1784-CAK Connects 1785-KE to WorkstationT Shield 6Cable ReferenceBlue Controller Pin D-Shell Workstation Clear Shield Blue PinTwinax Cable Position Terminal connector Blue Shield ClearPin D-Shell Female 10 ft8Cable Reference Cable 1784-PCM5 Controller to Workstation using a 1784-PCMKPin D-Shell Workstation Female Controller DH+ 9-pin Controller MaleCatalog Number Description Table below describes Allen-Bradley transceiversCable Reference G-9 Ethernet cable Transceivers and transceiver cables5810-TAS/A kit 5810-TC15/A5810-TAM/A kit 5810-TBS/A kitNumerics 1771KRF 9-21771SN1784CP2 9-21784CP3 Using 6200 software 11-3using Bootp IP address 11-7usingExtendedlocal I/O scanner configuration Serial 10-6troubleshooting F-4Data transfer 6-11blocktransfer Connections Ethernet G-9Power supplies 3-6discrete data transfer Token passing 9-13transmission rate 9-4troubleshooting F-4Program state 13-12extendedlocal I/O Addressing 11-2advanced functionsGapping 4-12gateways Clearing 6-10,8-11global status bits 15-11,15-13Prescan timing F-10program control D-22 Communication F-4Ethernet F-5,F-6Interrupts C-3scheduling Mnemonic 4-18specifyingChassis dimensions 3-5power supply dimensions Passwords 12-2performanceOptimizing 4-22program files 4-15protection E-4 Multiple chassis status bits 15-11,15-13Fault routines 15-6features Mounting dimensions 3-6powerup routines 13-10,13-11,14-1Recover from rack fault 15-10terminal connections G-5 Schemes 10-16techniquesSerial devices 10-1setting switches Program files 4-15temperature Specifications A-1specifications A-1Performance 17-2program flow Pointtopoint 10-3statusUser interrupts 13-14user mode 10-2,10-18 Token passing 9-13transceivers G-9troubleshootingInput states C-2instructions C-3 Influencing processor prioritiesIndex Publication 1785-UM012D-EN-P July Technical Accuracy CompletenessClarity Other CommentsOther Comments Business Reply MailPage Page Page Installation Assistance New Product 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