Remove and Replace Procedures 5

3.Remove the liner drive gear/pulley retaining E-ring. Retain the washer located between the E-ring and the liner drive gear/pulley. Discard the old E-ring.

4.Loosen the motor as necessary to disengage the pinion gear from the liner drive gear/pulley to facilitate disassembly.

5.Remove the liner drive roller, sliding the liner drive gear/pulley off of the roller shaft. Retain the washer between the roller and main deck plate. The gear/pulley will remain trapped by the drive belt until the belt is removed as described in the following procedure. Be sure to retain the washer between the gear/pulley and the main deck plate when it comes loose.

Note: Now is a convenient time to replace other liner drive and takeup components according to the following procedures.

6.You can replace the liner drive roller now.

7.Install the first washer you removed in Step 5 and a new retaining E-ring on the liner drive roller shaft. Position the liner drive gear/pulley and the second washer you removed in Step 5 between the motor plate and the main deck plate. Then insert the liner drive roller through the main deck plate into the washer and gear/pulley.

Note: The gear/pulley will be under some tension from the drive belt.

8.Reassemble the tear bar and bar support and install the lower outboard plate, securing the tear bar assembly and the rollers.

Note: Use the roller alignment tool during reassembly for proper alignment of the outboard plate.

9.Secure the liner drive gear/pulley with the washer removed in Step 3 and a new retaining E-ring.

10.Slide the motor forward and mesh the motor pinion gear with the liner drive gear/pulley and the platen roller gear. Turn the TTR roller drive gear to check for proper gear engagement and tighten the motor mounting screws.

11.Reattach the front bezel cover. Ensure that the media access door operates properly (snaps firmly shut) after the front bezel cover is installed.

12.Reload media (and ribbon if used) and lower the printhead.

13.Install the electronics cover, the media cover, and the power cord, and check the printer for proper operation.

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Genicom 3600 manual Remove and Replace Procedures