Manuals / Genicom / Computer Equipment / Printer

Genicom 3600 manual BATTERY, Lithium 3.6V, 1.75AH SCREW, THD Roll W/CONE

Models: 3600

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Part Number

585525-001

585525-002

041776

060246-001

506103

501273-001

501273-002

506111

060544-001

507659-001

586229

525034-001

506013

506827-001

059122-001

507717

061561-001

061560-001

501409

059039-011

063225-001

061576S-002

061568-002

061542-003

061543-002

061558-002

501401

061541-001

501394-001

059423-002

Replacement Parts

7

Description

XFMR, 3600, 47-63HZ, 100V/120V

XFMR, 3600, 47-63HZ, 200V/240V

JUMPER AY, .25 TERM. LUGS, 4-IN

FILTER ASSY, LINE AC

WASHER, LOCK, EXT. STAR, NO.

CIRCUIT BREAKER, SWITCH, 2 AMP

CIRCUIT BREAKER, SWITCH, 1 AMP

WASH. LOCK. SPLIT, NO. 4

GASKET, ESD, RS232 CONNECT

SCREW, JACK, 4-40X .312

BATTERY, LITHIUM 3.6V, 1.75AH

SCREW, THD ROLL W/CONE, 8-

WASHER, SST, .255ID X .407OD

SPRING, COMP. 360 OD .44F

LEVER, PRINTHEAD ADJUSTMENT

FASTENER, COTTER PIN 25

SPRING, TORSION, PRINTHEAD RETURN

SHAFT, TTR RIBBON

RETAINING RING .250 DIA BASIC

HANDLE, PRINTHEAD PRESSURE

PLATE, UPPER MODULE, OUTBD

CAM ASSEMBLY, HEAD PRESSURE

ROLLER, LINER DRIVE

ROLLER, PLATEN

ROLLER, DRIVE

BAR, STRIP SUPPORT

RTN RING .250 DIA 8610/2

BAR, TEAR

MOUNT, WIRE ROUTING, ADH B

MOUNT, MARK SENSOR

7-5

Image 144

Genicom 3600 manual BATTERY, Lithium 3.6V, 1.75AH SCREW, THD Roll W/CONE

Contents

Bar Code Label Printer Page Contributors IiiPage Contents Inspecting the Printer Cleaning the Printer Testing the PrinterContents Adjusting the Printer About Troubleshooting and RepairError Handling Miscellaneous Problems ViiPrinter Maintenance Manual Replacing the Lithium BatteryReplacing Printer Components ViiiAppendix Functional Description of the 3600 Software A-14Page Safety Summary Before You BeginPurpose of This Manual Who Should Read This Manual?Xii How This Manual Is Organized For information aboutRefer to XiiiTerms and Conventions TermsConventions Convention DescriptionAdditional Information Page General Information Page Overview of the 3600 Printer Features Printer SpecificationsDimensions no options installed Electrical RequirementsPrinthead Specifications Media SpecificationsRibbon Specifications Self-Strip SpecificationsCommunications Fonts and GraphicsCharacter Sets MemoryFactory Default Settings ConfigurationPrinter Options Memory ExpansionCoax Interface Parallel InterfaceNetwork Connectivity Kanji/Katakana Character SupportPrincipal Functional Parts Media post TTR supply hub TTR takeup hub Basic Printer Setup and Operation Over-TemperatureFront Panel Operation Checking the Printer Configuration Media or System FaultsFeed/Pause Pushbutton Printer ConditionConnecting the Printer to a Computer DIP Switch SettingsUsing Label Debut Using Third-Party SoftwarePrinter Maintenance Manual Serial Port Settings Parameter Settings DescriptionUsing the Printer Command Set Page Preventive Maintenance Page Preventive Maintenance Actions and Intervals Printer Component Maintenance Action and IntervalCleaning the Printer Inspecting the PrinterRemoving the Media Cover To remove the media coverCleaning the Printhead To clean the printheadThermal Printhead Cleaning the Rollers and Tear Bar To clean the rollers and tear barCleaning the Media Guides and Media Path To clean the media guides and media pathTo clean the pinch rollers Cleaning the Label and Ribbon Sensors To clean the sensorsCleaning the Printer Covers Testing and Adjusting Page Testing the Printer Running Test and Service Mode at the Printer Setting DIP SwitchesTo exit Test and Service mode Test and Service Switch Settings TestsDot Increment Switch Settings = OFFHardware Configuration Printing Test LabelsPrinter Maintenance Manual Software Configuration Print QualityFormat PitchPrinter Maintenance Manual Font 201Running Test and Service Mode From a Host Computer Command Code Test DescriptionTesting Printer and Host Communications To test host-to-printer communicationsAdjusting the Printer Adjusting the Print Bias for Print Quality To adjust the bias adjust screwAdjusting the Print Intensity To adjust the print darkness controlAdjusting the Printhead Adjustment Lever for Print Quality Adjusting the Label Mark Sensor To position the label mark sensorTo adjust the label mark sensor potentiometer sensitivity Adjusting the Label Gap Sensor To adjust the label gap sensor potentiometerAdjusting the Label Taken Sensor To adjust the label taken sensorAligning the Printer Aligning the Rollers To align the rollersAligning the Printhead To align the printheadPrinthead alignment Aligning the TTR Supply Hub To align the TTR supply hubPrinter Maintenance Manual Troubleshooting Page About Troubleshooting and Repair Troubleshooting TipsWhere to Start RepairTroubleshooting Checklist Error Handling Syntax ErrorsParameter Errors Image Overrun ErrorsInvalid Numeric Character Errors Insufficient Storage RAM ErrorsError Codes Troubleshooting Printer Errors Error Code Problem SolutionPrinter Maintenance Manual Printer Errors Printer Operation Problems Symptom Possible CausesPrint Quality Problems Symptom Possible Causes SolutionTroubleshooting Communications Problems Environmental Problems To check for communications problemsElectrostatic Discharge ESD Electromagnetic and Radio Frequency Interference Ground Loops Between EquipmentInadequate Earth Ground AC Power Problems Surges, Sags, Spikes, Noise, and Outages To troubleshoot environmental problemsMiscellaneous Problems Remove and Replace Procedures Page Replacing Printer Components Replacing the Lithium Battery To replace the lithium batteryRemove and Replace Procedures Replacing the PrintheadTo replace the printhead To replace the bezel PCB assembly Replacing the Bezel PCBBezel PCB assembly Yellow button cap To replace the main PCB assembly Replacing the Main PCBReplacing the Kanji/Katakana Option PCB To replace the Kanji/Katakana PCBReplacing the Label Mark Sensor To replace the label mark sensor3600M.049 Replacing the Label Taken Sensor To replace the label taken sensorReplacing the Label Gap Sensor To replace the label gap sensorUpper media guide Label gap sensor Replacing the TTR Drive Roller and Gear/Pulley To remove the TTR drive roller and TTR drive gear/pulleyWasher Ring To replace the TTR drive roller and TTR drive gear/pulley Replacing the TTR Takeup Hub, Clutch/Pulley, and Belt Remove and Replace Procedures Replacing the TTR Supply Hub and Adjusting Plate TTR Replacing the Platen Roller and Gear To remove the platen roller and platen roller gearTo replace the platen roller and platen roller gear Replacing the Liner Drive and Takeup Components To replace the liner takeup hub and liner reverse gearLiner reverse gear Thin washer Snap ring To replace the liner drive roller Remove and Replace Procedures Liner drive gear/pulley To reassemble the liner drive and takeup components Replacing the Stepper Motor To replace the stepper motorReplacing the AC Plug/Input Filter To replace the AC plug and input filterReplacing the Power Switch/Circuit Breaker To replace the power switch/circuit breakerReplacing the Transformer To replace the transformerPrinter Maintenance Manual PCB Drawings and Schematics Page PCB Drawings and Schematics 2/10 3/10 4/10 CAP,ALUM,RDL LEAD,50VMIN,100UF CAP,AL,ELCTLT,R/L,63V,12000UF CAP,S/M,CER,50WVDC,5%,10 PF DIODE,S/M,TYPE BAS16 DIODE,S/M,TYPE MMBD301 IC,S/M,TYPE MC68332,MICPRCS 3600M.072 3600M.073 3600M.074 3600M.075 3600M.076 Page Page Replacement Parts Page Replacement Parts Printer Spare Parts ListID No Part NumberPLATE, Front Cover BATTERY, Lithium 3.6V, 1.75AH SCREW, THD Roll W/CONE WASHER, Flat SST .327 X .50 X Manuals Page 3600M.091 3600M.092 3600M.093 3600M.094 3600M.095 114 127 125 128 129 130 131 132 133 134 Appendix Page Functional Description of the 3600 Mechanics Power Supply Functional Description of the 3600 Electronics+5V +40VPower Fail Detection BatteryBattery Life Calculations ResetMotor Driver Processor Chip SelectsInterrupt Priority Levels CrystalRAM Access Time Eprom Access TimeMemory Static RAMDIP Switches Communications InterfaceConverter Asic and I/O Option InterfaceOption Connector Front Panel InterfaceDebug Interface Chip Select GenerationPrinter Maintenance Manual Timing Row Name Formula Min Max Margin CommentTiming Diagram Functional Description of the 3600 Software Band Buffering and Font CachingImage Band Buffering Image Band Example Printer Maintenance Manual Appendix a Font Caching Digital Thermal CompensationGlobal Compensation Appendix a Font Caching Flow Chart