Remove and Replace Procedures 5

3.Remove the liner takeup hub and reverse gear 1 as described in Steps 4 and 5 of that procedure (page 5-24).

4.Push the liner reverse shaft through the main deck plate, sliding off the takeup clutch/pulley and reverse gear. Separate the drive belt from the drive gear/pulley and clutch/pulley.

5.You can replace the liner drive gear/pulley, liner drive belt, takeup clutch/pulley, liner reverse shaft, or reverse gear 2 now.

To reassemble the liner drive and takeup components

1.Install the first washer you removed in Step 5 of the previous liner roller replacement procedure and a new retaining E-ring on the liner drive roller shaft. Loop the drive belt around the liner drive gear/pulley and position the gear/pulley and the second washer you removed in Step 5, between the motor plate and the main deck plate.

2.Insert the liner drive roller through the main deck plate into the washer and gear/pulley. Secure the liner drive gear/pulley with a new retaining E-ring.

3.Reassemble the tear bar and bar support and install the lower outboard plate, capturing the tear bar assembly and the rollers.

Note: Use the roller alignment tool during reassembly for proper alignment of the outboard plate.

4.Fit the drive belt around the liner takeup clutch/pulley. Position the clutch/pulley and reverse gear 2 between the subplate and motor plate with the clutch/pulley located at the cutout in the motor plate.

Note: The clutch/pulley will be under some tension from the drive belt.

5.Insert the D-shaped end of the liner reverse shaft through outboard side of the main deck plate, the takeup clutch/pulley, reverse gear 2, and the liner takeup subplate. Install the washer removed in Step 2 and a new snap ring.

6.Install the liner takeup hub and liner reverse gear 1 as described in Steps 7 and 8 of that procedure.

7.Slide the motor forward and mesh the motor pinion gear with the liner drive gear/pulley and the platen roller gear. Turn the TTR roller drive gear to check for proper gear engagement and tighten the motor mounting screws.

8.Reattach the front bezel cover. Ensure that the media access door operates properly (snaps firmly shut) after the front bezel cover is installed.

9.Reload media (and ribbon if used) and lower the printhead.

10.Install the electronics cover, the media cover, and the power cord, and check the printer for proper operation.

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Genicom 3600 manual To reassemble the liner drive and takeup components