See aa
Page
Page
Using this Manual
Purpose
Readership
Training
Part Numbers
Contents
4Preventive Maintenance
5Functional Overview
iv Contents
C3187990000
Page
Page
7Calibrations
C3187:90000
8Troubleshooting
viii Contents
Description
C3187>90000
9Product History
10 Parts and iagrams
Part Lists and Exploded8View Diagrams:
x Contents
General Definition of Safety Symbols
Notes
xii Safety
Page
Description
Applications
Graphic Languages
Interfaces
Network Connections
Accuracy
Resolution
Plotting Time
Legs and Media Bin
Media Types
Media Sizes
Media Margins
Other Plotter Features
Upgrading a DesignJet
Page
Power Requirements
Choosing an Interface Cable
Choosing a Suitable Plotter Environment
Page
Page
Unpacking and Assembling the Plotter
Inspecting the Plotter for Damage
Repacking the Plotter
Assembling the Legs and Media Bin (Optional)
A+B
Installing the Plotter
Using the Plotter
esignJet 200 Front Panel
esignJet 220 Front Panel
Configuring the Plotter
Verifying Plotter Operation
PowerOn SelfTests
Demonstration Plot
Example of Setup Sheet
Page
Cleaning the Plotter
General Cleaning
Cleaning the Drive Roller
Page
Loading the Media
Entry Platen
Sensing Media Presence
Media Sensor
Page
Page
Page
Gripping the Media
Pinch rms
Advancing the Media
MediaDrive Mechanics
MediaDrive Accuracy
Providing a Force on Top of the Media
Bail
BailLift Mechanism
Bail Sensor
Stretching the Media
Overdrive
Moving the Carriage
CarriageDrive Mechanics
Detecting the Media Edges
Line Sensor
Providing Ink
Print Cartridges
Cartridge Chutes
Electrical Contact
Carriage PCA
Producing an Image
Raster Technology
Page
PrintMode Characteristics
Aligning the Cartridges
Servicing the Cartridges
Service Station
Wiping
Capping
Spitting
Cooling the Electronics
Fan
System Data Flow
Input/Output
Parser
Display List
Converters
Swath Holding Area
Swath Manager
PrintEngine Controller
Swath RAM
Plotter Architecture
Main PCA
Main Processor System
Page
Page
Servo Processor System
Page
Power Components
Carriage PCA
Carriage Processor System
Page
Front Panel PCA
LEDs
Key Pad
Power Supply
Page
Safety Precautions
ESD Precautions
Reassembly
Required Tools
Page
Repair Procedures
Removing the ElectronicsEnclosure Cover
6 6 RemovalandReplacement
C3187
Removing the Memory Module DRAM SIMM
To reinstall the SIMM, perform the following procedure:
6*8 RemovalandReplacement
Removing the Main PCA
C A U T I O N
6(10 RemovalandReplacement
C3187(90000
If you are installing a new PCA, perform the following extra steps:
Removing the PowerSupply PCA
C3187#90000
Removing the Fan
Removing the Window
Removing the Center Cover
Page
Removing the Left Endcover
Removing the Right Endcover
Removing the Automatic CartridgeAdjust Linkage
Removing the Stepper Motor
6'22 RemovalandReplacement
Removing the PinchArm Sensor
Removing the Window Sensor
Page
Removing the Media Sensor
RemovalandReplacement 6'27
Replacing the MediaSensor Flags
Removing the Trailing Cable
6+30 RemovalandReplacement
RemovalandReplacement 6'31
Removing the FrontPanel Assembly
C3187"90000
Removing the Front Panel PCA and LED Assembly
Removing the Carriage YAxis Motor
6"36 RemovalandReplacement
Removing the Media X*Axis Motor
6"38 RemovalandReplacement
Removing the Encoder Strip
6$40 RemovalandReplacement
C3187$90000
Reinstalling the Encoder Strip
6&42 RemovalandReplacement
Removing the TrailingCable Guide
6)44 RemovalandReplacement
Removing the YTensioner and Housing
6$46 RemovalandReplacement
Page
Removing the Crtridge Crrige nd Min Drive Belt
Page
6(50 RemovalandReplacement
RemovalandReplacement 6'51
6%52 RemovalandReplacement
Page
6'54 RemovalandReplacement
Removing the Bail Sensor
Removing The Bail
Removing the Service Station
6)58 RemovalandReplacement
Page
Removing the Overdrive Roller
Page
Removing the Overdrive Enclosure
Reinstalling the Overdrive Enclosure
6*64 RemovalandReplacement
Removing the Entry Platen
6%66 RemovalandReplacement
Reinstalling the Entry Platen
6"68 RemovalandReplacement
Removing the Drive Roller
670 RemovalandReplacement
Removing the Automatic BailLift Mechanism
Removing the PinchArm Lift Mechanism
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Page
Page
When to Calibrate the Plotter
Service Mode
nen ee de
FrontPanel Keys in Service Mode
Performing Tests and Calibrations
Cartridge Alignment
When to Align Cartridges
CarriageLED Calibration
Aligning Cartridges
Page
Accuracy Calibration
What is the EndPoint Accuracy Specification
What can Affect the EndPoint Accuracy
Performing the Accuracy Calibration
Bail Calibration
Media3Sensor Calibration
Setup2Sheet Calibration
Page
Power On
PowerOn Self Test
Extended Power!On Self Test
Mechanical Initialization
What You Should See and Hear
Errors Indicated by LEDs
User Errors
Error and Busy flashing
Error and Load Media flashing
8/6 Troubleshooting
System Errors
Error and Ready LEDs lit and steady: Memory errors
Ready
LEDs lit
848 Troubleshooting
Error and Load Media LEDs lit and steady:
Load Media
Media;path/servo errors
Troubleshooting 8;9
Error and Cartridge LEDs lit and steady: Miscellaneous errors
Cartridge
Error Number and Description
8510 Troubleshooting
Firmware4Code Revision Level
Troubleshooting Tips
Servo Control7System Failures
Media%Axis (X%Axis) Shutdown
Carriage%Axis (Y%Axis) Shutdown
Frequent Cartridge Failure
Remove Tape and Align Cartridges
Misaligned Cartridge Caps
Bail9Lift9Mechanism Failure
Normal Bail!Lift Sequence
Problems
Teflon Washers versus Cam!Gear Support
Cartridge Carriage Rubbing against Encoder Strip
Premature Wearing of Drive Belts
Sensor does not Correctly Find Media Edge
Last Swath is Clipped when Replotting
Ink Smearing
Add Starwheel Mount
Change Carriage Rear Bushing
Plots Joined or Not Plotted
HP"GL Timeout
Plotter won't Read Setup Sheet; Plots Solid Black Area Fill
Problems in Loading Media
User's Guide
Long Media doesn't Load
Translucent Media doesn't Load
Service Tests
TestDescription
820 RemovalandReplacement
Which Service Test to Perform
Performing the Service Tests
Input/Output Test
2Enter service mode (see page 7:2)
3 Hold down the SHIFT key and press Input/Output Test
An error is displayed on the front panel if the test fails
Media#Sensor Test
Page
Interpreting the Service Configuration Plot
Analyzin the Bar Pattern
Parameters Printed Below EEROM Text Block (Decimal Values)
Reading the EEROM Text Block
Page
Table 8-2.Memory Location Key
EEROM Text Block Memory Locations
Clearing the EEROM
Page
Page
Introduction
Serial2Number Format
Identifying a Printed Circuit Assembly
Part Number
Revson Letter
Frmware Revson Code
Potential Ink Smearing Problem
Page
Administrative Information
Problems Corrected by Firmware Release A.01.01
Problems that will be Corrected by Firmware Release A.01.02
EPROMs and Masked ROMs
Re,installing Teflon Washers
New Bail<Lift<Mechanism Support
Installin the New BailLift Mehanism
Change in Trailing Cable
Change in Carriage
Change in Bail and Overdrive Parts
Page
Exchange Assemblies
Replacement Parts
Cmplete Legs and Media Bin
Page
Parts List: Window, Center and Bottom Covers
Page
Parts List: Electronics Enclosure
108 PartsandDiagrams
Page
Parts List: Left Endcover and Trim
Page
Parts List: Right Endcover and Trim
Front-PanelOverlay and Help Cards
DesignJet
1012 PartsandDiagrams
Page
Parts List: CarriageAxis Drive (Left End)
Page
Parts List: Service Station
Page
Parts List: CarriageAxis Drive (Right End)
Page
Parts List: Carriage Assembly
Page
Parts List: Media Drive Assemblies
Page
Page
Parts List: Bail and Overdrive Assemblies
Page
Page
Parts List: PinchArm Assembly
Page
Accessories
DesignJet
Page
Line Cord Set
Page
Interface Cables
Page
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Page
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Page
operation, verifying plotter, 3/7
options, part numbers, 10/28
orientation, plot, 3/7
overdrive, 5/9 change in, 9/14 enclosure
installing, 6/63 removing, 6/62
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Index4
