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HP Radio Port 220, Server Performance Pack 200 manual 31

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Preventive Maintenance

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Contents

See aa Page Page Using this Manual Purpose Readership Training Part Numbers Contents 4Preventive Maintenance 5Functional Overview iv Contents C3187990000 Page Page 7Calibrations C3187:90000 8Troubleshooting viii Contents Description C3187>90000 9Product History 10 Parts and iagrams Part Lists and Exploded8View Diagrams: x Contents General Definition of Safety Symbols Notes xii Safety Page Description Applications Graphic Languages Interfaces Network Connections Accuracy Resolution Plotting Time Legs and Media Bin Media Types Media Sizes Media Margins Other Plotter Features Upgrading a DesignJet Page Power Requirements Choosing an Interface Cable Choosing a Suitable Plotter Environment Page Page Unpacking and Assembling the Plotter Inspecting the Plotter for Damage Repacking the Plotter Assembling the Legs and Media Bin (Optional) A+B Installing the Plotter Using the Plotter esignJet 200 Front Panel esignJet 220 Front Panel Configuring the Plotter Verifying Plotter Operation PowerOn SelfTests Demonstration Plot Example of Setup Sheet Page Cleaning the Plotter General Cleaning Cleaning the Drive Roller Page Loading the Media Entry Platen Sensing Media Presence Media Sensor Page Page Page Gripping the Media Pinch rms Advancing the Media MediaDrive Mechanics MediaDrive Accuracy Providing a Force on Top of the Media Bail BailLift Mechanism Bail Sensor Stretching the Media Overdrive Moving the Carriage CarriageDrive Mechanics Detecting the Media Edges Line Sensor Providing Ink Print Cartridges Cartridge Chutes Electrical Contact Carriage PCA Producing an Image Raster Technology Page PrintMode Characteristics Aligning the Cartridges Servicing the Cartridges Service Station Wiping Capping Spitting Cooling the Electronics Fan System Data Flow Input/Output Parser Display List Converters Swath Holding Area Swath Manager PrintEngine Controller Swath RAM Plotter Architecture Main PCA Main Processor System Page Page Servo Processor System Page Power Components Carriage PCA Carriage Processor System Page Front Panel PCA LEDs Key Pad Power Supply Page Safety Precautions ESD Precautions Reassembly Required Tools Page Repair Procedures Removing the ElectronicsEnclosure Cover 6 6 RemovalandReplacement C3187 Removing the Memory Module DRAM SIMM To reinstall the SIMM, perform the following procedure: 6*8 RemovalandReplacement Removing the Main PCA C A U T I O N 6(10 RemovalandReplacement C3187(90000 If you are installing a new PCA, perform the following extra steps: Removing the PowerSupply PCA C3187#90000 Removing the Fan Removing the Window Removing the Center Cover Page Removing the Left Endcover Removing the Right Endcover Removing the Automatic CartridgeAdjust Linkage Removing the Stepper Motor 6'22 RemovalandReplacement Removing the PinchArm Sensor Removing the Window Sensor Page Removing the Media Sensor RemovalandReplacement 6'27 Replacing the MediaSensor Flags Removing the Trailing Cable 6+30 RemovalandReplacement RemovalandReplacement 6'31 Removing the FrontPanel Assembly C3187"90000 Removing the Front Panel PCA and LED Assembly Removing the Carriage YAxis Motor 6"36 RemovalandReplacement Removing the Media X*Axis Motor 6"38 RemovalandReplacement Removing the Encoder Strip 6$40 RemovalandReplacement C3187$90000 Reinstalling the Encoder Strip 6&42 RemovalandReplacement Removing the TrailingCable Guide 6)44 RemovalandReplacement Removing the YTensioner and Housing 6$46 RemovalandReplacement Page Removing the Crtridge Crrige nd Min Drive Belt Page 6(50 RemovalandReplacement RemovalandReplacement 6'51 6%52 RemovalandReplacement Page 6'54 RemovalandReplacement Removing the Bail Sensor Removing The Bail Removing the Service Station 6)58 RemovalandReplacement Page Removing the Overdrive Roller Page Removing the Overdrive Enclosure Reinstalling the Overdrive Enclosure 6*64 RemovalandReplacement Removing the Entry Platen 6%66 RemovalandReplacement Reinstalling the Entry Platen 6"68 RemovalandReplacement Removing the Drive Roller 670 RemovalandReplacement Removing the Automatic BailLift Mechanism Removing the PinchArm Lift Mechanism Page Page Page When to Calibrate the Plotter Service Mode nen ee de FrontPanel Keys in Service Mode Performing Tests and Calibrations Cartridge Alignment When to Align Cartridges CarriageLED Calibration Aligning Cartridges Page Accuracy Calibration What is the EndPoint Accuracy Specification What can Affect the EndPoint Accuracy Performing the Accuracy Calibration Bail Calibration Media3Sensor Calibration Setup2Sheet Calibration Page Power On PowerOn Self Test Extended Power!On Self Test Mechanical Initialization What You Should See and Hear Errors Indicated by LEDs User Errors Error and Busy flashing Error and Load Media flashing 8/6 Troubleshooting System Errors Error and Ready LEDs lit and steady: Memory errors Ready LEDs lit 848 Troubleshooting Error and Load Media LEDs lit and steady: Load Media Media;path/servo errors Troubleshooting 8;9 Error and Cartridge LEDs lit and steady: Miscellaneous errors Cartridge Error Number and Description 8510 Troubleshooting Firmware4Code Revision Level Troubleshooting Tips Servo Control7System Failures Media%Axis (X%Axis) Shutdown Carriage%Axis (Y%Axis) Shutdown Frequent Cartridge Failure Remove Tape and Align Cartridges Misaligned Cartridge Caps Bail9Lift9Mechanism Failure Normal Bail!Lift Sequence Problems Teflon Washers versus Cam!Gear Support Cartridge Carriage Rubbing against Encoder Strip Premature Wearing of Drive Belts Sensor does not Correctly Find Media Edge Last Swath is Clipped when Replotting Ink Smearing Add Starwheel Mount Change Carriage Rear Bushing Plots Joined or Not Plotted HP"GL Timeout Plotter won't Read Setup Sheet; Plots Solid Black Area Fill Problems in Loading Media User's Guide Long Media doesn't Load Translucent Media doesn't Load Service Tests TestDescription 820 RemovalandReplacement Which Service Test to Perform Performing the Service Tests Input/Output Test 2Enter service mode (see page 7:2) 3 Hold down the SHIFT key and press Input/Output Test An error is displayed on the front panel if the test fails Media#Sensor Test Page Interpreting the Service Configuration Plot Analyzin the Bar Pattern Parameters Printed Below EEROM Text Block (Decimal Values) Reading the EEROM Text Block Page Table 8-2.Memory Location Key EEROM Text Block Memory Locations Clearing the EEROM Page Page Introduction Serial2Number Format Identifying a Printed Circuit Assembly Part Number Revson Letter Frmware Revson Code Potential Ink Smearing Problem Page Administrative Information Problems Corrected by Firmware Release A.01.01 Problems that will be Corrected by Firmware Release A.01.02 EPROMs and Masked ROMs Re,installing Teflon Washers New Bail<Lift<Mechanism Support Installin the New BailLift Mehanism Change in Trailing Cable Change in Carriage Change in Bail and Overdrive Parts Page Exchange Assemblies Replacement Parts Cmplete Legs and Media Bin Page Parts List: Window, Center and Bottom Covers Page Parts List: Electronics Enclosure 108 PartsandDiagrams Page Parts List: Left Endcover and Trim Page Parts List: Right Endcover and Trim Front-PanelOverlay and Help Cards DesignJet 1012 PartsandDiagrams Page Parts List: CarriageAxis Drive (Left End) Page Parts List: Service Station Page Parts List: CarriageAxis Drive (Right End) Page Parts List: Carriage Assembly Page Parts List: Media Drive Assemblies Page Page Parts List: Bail and Overdrive Assemblies Page Page Parts List: PinchArm Assembly Page Accessories DesignJet Page Line Cord Set Page Interface Cables Page Page Page Page Page Page Page Page Page Page Page Page operation, verifying plotter, 3/7 options, part numbers, 10/28 orientation, plot, 3/7 overdrive, 5/9 change in, 9/14 enclosure installing, 6/63 removing, 6/62 Page Page Page Page Index4