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Return to Master TOC
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ELECTRICAL DIAGRAMS |
WIRING DIAGRAM - COMMANDER 300 STANDARD MODEL
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| 6A |
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| 6A | 3 |
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| 3 |
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| 67 |
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| CORRESPONDING SETTINGS FOR TAP NUMBERS |
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| 6A |
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| W2 |
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| AUXILIARY HOT |
| STATOR AUXILIARY WINDINGS | ||||||||||||||||||
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| (AS VIEWED FROM THE FRONT) |
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| 6E |
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| W2 |
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| IN CONTROL BOX |
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| W3W3 |
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| 90A 5 | 150A |
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| AUXILIARY POWER |
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| 5A |
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| 6D |
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| 6 | 7 230A |
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| 67 |
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| J12 |
| 15 |
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| SELECTOR SWITCH |
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| GND. SCREW ON |
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| 6C |
| "INSULATED STUD" |
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| 5A |
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| 4 | 1 | 23A |
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| (VIEWED FROM REAR) |
| 60A | 4 |
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| 8 | 300A | CONTROL PANEL |
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| CAP. |
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| STATOR |
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| IGBT | 5 | 2 | 25A | 16 |
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| W2 | W3 |
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| S5 |
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| WELD |
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| 217 |
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| 216 | CV MIG/MAG | 3 |
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| LOW HYDROGEN |
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| 6A |
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| DRIVER | 6 | 3 |
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| W4 | WINDINGS |
| W1 |
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| PCB1 |
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| 15A CB1 |
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LEAD 203 TO |
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| W4 |
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| 219 |
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| A |
| 214 | EMPTY |
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| EMPTY |
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| CB5 |
| 3B |
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PASS THRU TOROID |
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| 68A |
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| W3 |
| W5 |
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| W6 |
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| 42VAC KIT |
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ONE TIME |
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| 261 |
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| LEFT |
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| W5 |
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| EMPTY |
| EMPTY |
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| 15A |
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| 260 |
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| W2 |
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| W6 |
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| 220 | 9 |
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| 2 | 213 |
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| OPTIONAL |
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| HEAT SINK |
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| 222 |
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| EMPTY |
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| 31 |
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| QUICK CONNECT |
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| 3A | CB3 |
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| 204 |
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| TERMINAL |
| 42B |
| 6 | RED | 115 |
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| 3 |
| HOT (GOLD) |
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| CHOKE |
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| R2 |
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| W6 |
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| WHITE |
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| 6A |
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| 50A | 3C | |||||||||||||||
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| VAC |
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| J11 |
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| L1 |
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| 250 ohms | 25 watts |
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| W6 |
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| VAC |
| 6C |
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| 6E | AUXILIARY |
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| 115/230V |
| 3C | ||||
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| W1 |
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| CB6 |
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| 205 |
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| W1 |
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| 42 | 10A |
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| NEUTRAL STUD |
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| WHITE |
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| BACK OF CONTROL |
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| SILVER |
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| 203 | 6A |
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| RIGHT |
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| 41A |
| 3 |
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| BOX "LEFT SIDE" |
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| RECTIFIER BRIDGE |
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| RED |
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| 6A |
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| HEAT SINK |
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| BLACK |
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| 5M |
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| 9 | HOT (GOLD) |
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67 |
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| 5E |
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| LEADS 3 & 6A |
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| 69A |
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| 41 |
| BLACK |
| 1 | BLACK |
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| J12 |
| 6G |
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| J13 |
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67A |
| ELECT. |
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| PASS THROUGH |
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| SHUNT |
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| 5G |
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| 5B |
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| 6B | CB4 |
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| TOROID TWICE |
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| 4 | 1 | 23 | 13 |
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| 3 |
| CAP. | IGBT |
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| 50MV=400AMPS |
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| 13 |
| 12 | 15 |
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| 6E |
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| 5D |
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| 50A |
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| 5C |
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| IN OPPOSITE |
| 5 | 2 | 25 | 14 |
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| 14 | 11 | 16 |
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| 5D |
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| 5E |
| 6D | 6A |
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| SILVER |
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| DIRECTIONS |
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| DRIVER | 6 | 3 |
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| - + |
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| P16 |
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| 6G |
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| 6A |
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| PCB2 |
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| 21B |
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| 5C |
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BYPASS PCB |
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| P14 |
| J14 |
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| J16 |
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| 5E |
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| 22 |
| 1 | 22A |
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| 21A |
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| Y Y | R | R BR BR BK BK |
| CONTROL |
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| 5C |
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| 21 | 4 |
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| TRANSFORMER |
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| POWER MODULE |
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| TWISTED |
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| TWISTED |
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| WORK |
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| PAIR |
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| 6A |
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| 200B |
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| PAIR |
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| 5M |
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| 3 | 201 | 200A |
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| 11 | 42VAC | 12 | 13 30VAC | 14 | 15 30VAC | 16 |
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| 200D |
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| 6G |
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| POWER |
| CONTROL | CONTROL |
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| BRUSH | BRUSH |
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| 200E | + |
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| 200E |
| 16 | 200A |
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| 200C |
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| 120VAC |
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| 201B |
| 15 | 201A |
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| HOT(BLACK) |
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| ROTOR |
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| 201B |
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| 6D |
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| 200C |
| 14 | 200D |
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| 3 |
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| NEUTRAL (BLACK) |
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| 201A |
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| 5H |
| 13 | 5P |
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| 6D |
| 12 | 6H |
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| 6A |
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| POSITIVE BRUSH CONNECTED |
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| 5P |
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| 200 |
| 11 | 200B |
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| TO SLIP RING NEAREST |
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| 201 |
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| TO THE LAMINATION |
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| 6H |
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| 226 |
| 10 | 226A |
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67A |
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| 237 |
| 9 | 237A |
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| CONTROL HARNESS |
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| 31 |
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| 31 |
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| 224A |
| 8 | 224 |
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+ |
| SWITCH SHOWN IN |
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| 32 |
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| 262A |
| 7 | 262 |
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| |||||
| POSITIVE POLARITY |
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| 234A |
| 6 | 234 |
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| POSITION |
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| 42 |
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| 228A |
| 5 | 228 |
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POLARITY |
| 21C |
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| 5G |
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| 233A |
| 4 | 233 |
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| 41 |
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| 41 |
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SWITCH |
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| 241A |
| 3 | 241 |
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- |
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| 281A |
| 2 | 281 |
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| 2C |
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| 2B |
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| HARNESS |
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| IDLER | WELDING CONTROL | 239A |
| 1 | 239 |
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| J30 |
| P30 |
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| 4C |
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| 4B |
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| HOUR |
| CONTROL | SOURCE SWITCH |
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| J |
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| 31 |
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| METER |
| SHOWN IN | SHOWN IN |
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| ||||||
115VAC |
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| 75B |
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| VIEWED |
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| "HIGH" POSITION | "ALWAYS ON" POSITION |
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| ||||||||||||||
A | 32 |
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| OUTPUT |
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| FROM |
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| 76C 77C |
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| 256 |
| 248 |
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| ||||||||||||
| D | 4E |
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| RF BYPASS PCB |
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| CONTROL |
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| BACK |
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| CONTROL |
| + | - |
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| PINCH POT |
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| ||||||||||||||||||
CONTACTOR | C |
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| CCW |
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| REMOTE |
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| HIGH |
| ALWAYS ON |
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| |||||||||||||
| 2E |
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| R1 |
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| 4 |
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| 50K |
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| ||||||||||||
WORK | H | 21C |
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| 76C | 8 |
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| 75A |
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| 77 |
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| 226A | 237A |
| HARNESS | ||||||||||||
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| S6 |
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| AUTO |
| REMOTELY |
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| ||||||||||||||||||||
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| ||||||||||||||||||||
| E | 77E |
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| 75B |
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| VIEWED |
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| 77B |
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| CONTROLLED |
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| HOLD |
| |||||||
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| 76 |
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| LOCAL |
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| ||||||||||||||
REMOTE |
|
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| 2C |
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| 75 |
|
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| 76B |
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| 263 | 264 |
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| COIL |
| |||||||||||||||
F | 76E |
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| J61 |
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| FROM |
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| 278A |
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| 255 |
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| IDLE | SOL. |
| ||||||||||||||||||||
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| ||||||||||||||||||||||||||
CONTROL |
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| 4C |
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| BACK |
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| 277 |
| 278 |
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| 5K |
|
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| |||||||||
OPTIONAL | G | 75E |
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| 77C |
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| 77B | SWITCH SHOWN IN | 32 |
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| ENGINE | ||||||||||
I | 41 |
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42VAC |
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| 76B |
| "LOCAL" POSITION |
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| SHUT HOLDCOIL DOWN |
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WITH | K | 42 |
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| TOROID |
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B | 242H |
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GROUND |
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AMPHENOL 1 |
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| 76E |
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| CONTROL HARNESS |
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| 224 |
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| 77E |
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| J62 |
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| 236C |
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| 75E |
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| 232B |
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| LEADS 238 & 236C TO |
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| 5G |
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| 267 |
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| BATT. |
| OIL |
| OIL | OPTIONAL |
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| 5H |
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| 4E | 1 | 4 |
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| TAPED WHEN |
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| 5K |
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| 231A |
| 228 |
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| CHRG. |
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| NOT INSTALLED |
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| GAUGE |
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| 228A |
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| WK | ||||||
| 77D |
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| 3 | 6 |
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| 243 |
| 247 | 246 |
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| STOP |
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REMOTE |
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| 241A |
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| PACK |
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| 5J |
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B |
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CONTROL | 76D |
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| GOLD | GOLD | GOLD |
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| 232H |
| 232D |
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| 5N |
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| J60 |
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| LOW | TEMP. |
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| 232J |
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CONTACTOR |
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| 242B |
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| 232K |
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E | 4D |
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GROUND | F |
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242I |
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AMPHENOL 2 |
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P15 | J15 |
| PAIR |
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4 |
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3 |
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69 |
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68 |
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| TOROID |
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| SOLENOID |
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TWISTED |
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| 12 | 67 69 68 | 277 | 22 | 75 | 77 |
| 222 216 | 213 | 217 |
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| 101A 105A 107A 104A 106A | 102A | 103A | 108A | 109A | 91 |
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| 108A | 109A 110A |
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| 2B 237 4B 232D 263 264 | 224A 226 | 262A | 2006 |
| 246 260 | 245 261 247 234A 243 239A | 5J 233A 248 | 281A 256 |
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Í 11 25A 23A | 23 25 | 278 | 21 | 76 | 215 | 218 219 214 220 | 1 |
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1 |
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| 5 | J8 |
| 1 |
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| 242I | 5M |
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| 6 | J6 |
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9 |
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| 8 | J1 |
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| OPTIONAL DISPLAY PCB |
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| J7 |
| 242H |
| 5R | GND STUD ON RIGHT SIDE | 5F | ENGINE GROUND | ||||||||||||||||||||||||||||
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CONTROL PCB |
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| ENGINE PROTECTION PCB |
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| L10682 |
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
