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Section E-1

Section E-1

TABLE OF CONTENTS

-THEORY OF OPERATION SECTION-

Theory of Operation

Section E

General Description

E-2

Battery, Engine, Rotor, Stator and Engine Protection

E-2

Weld Windings, Rectifier, Power Modules and Feedback

E-3

Control Transformer and Control Board

E-4

Insulated Gate Bipolar Transistor (IGBT) Operation

E-5

Pulse Width Modulation

E-6

Chopper Technology Fundamentals

E-7

 

TO

WORK

 

CONTROL

 

BOARD

TERMINAL

THREE-PHASE

SHUNT

__

RECTIFIER

 

 

 

TO

 

 

CONTROL

 

 

BOARD

 

 

POWER MODULES

 

 

(TWO)

 

 

IGBT

ELECTRODE

 

TERMINAL

 

CHOKE

+

 

 

 

 

 

 

 

IGBT

 

 

 

 

 

W

 

 

 

 

 

 

D

I

 

 

 

 

 

 

N

 

 

 

 

 

 

L

 

 

 

 

 

 

D

 

 

 

 

 

E

 

 

 

 

 

I

N

 

 

 

 

W

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

CONTROL

 

ENGINE

MECHANICAL

ROTOR

BOARD

STARTER

ROTATION

 

 

SLIP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RINGS

 

 

 

 

 

 

 

 

 

 

 

ARC OUTPUT MODE

 

 

 

 

STATOR

 

CONTROL CONTROL SELECTOR

ALTERNATOR

ENGINE

 

 

 

 

 

 

 

 

 

 

 

SENSORS

 

AUXILIARY

WINDINGS

 

 

 

 

 

 

 

SOL

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

I

 

1

 

 

 

BATTERY

SOL

D

 

5

 

 

 

 

V

 

 

 

 

L

 

 

 

 

 

S

 

A

 

 

 

 

E

 

 

 

 

 

H

 

C

 

 

 

 

R

 

 

 

 

 

U

 

 

 

230VAC

 

 

T

 

 

 

 

RECEPTACLE

 

 

D

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

W

 

 

 

115VAC

 

 

 

N

 

 

 

 

 

 

 

 

 

RECEPTACLE

42VAC

 

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

PROTECTION

 

 

 

30VAC

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

TRANSFORMER

30VAC

 

FIGURE E.1 – Commander 300 BLOCK LOGIC DIAGRAM

COMMANDER 300

Page 49
Image 49
Lincoln Electric SVM145-B service manual Table of Contents Theory of Operation Section