Impulse PCW-5181 user manual

Industrial

Devices

Corporation

User’s Manual

The Only Microstepping Drive with:

Open Loop Stall DetectTM (OLSD™)

Multi-SteppingTM

Dynamic SmoothingTM

Xtreme SmoothnessTM

Motion Node

P/N PCW-5181 Version 1. 0

Contents

Main Users Manual Page Page Page Table of Contents Page Chapter 1 - Impulse Overview Page Chapter 2 - Shipping Contents 2-1 Chapter 2 - Shipping Contents IM L T4 3 1 2 Page Chapter 3 - Connecting and Installing Your Impulse 3-1 Chapter 3 - Connecting and Installing Your Impulse Typical Impulse Applications PC or PLC RS232C 1 - 7 Stored Moves PC or PLC CAUTION! A. Connecting a Motor to the Impulse Connecting an IDC Motor Connecting a Non-IDC Motor B. Serial Communication Connections Making RS-232/RS-485 Connections Daisy-Chaining Impulse Drives Multi-Dropping with RS-485 RS-485 Host Troubleshooting RS-232C Communication Problems C. Connecting an IDC Keypad Using a Keypad with Impulse RS232C Using a Keypad with Impulse RS485 D. Connecting AC Power E. LED Diagnostic Indications F. Connecting Inputs and Outputs Application Notes G. Mounting the Impulse Drive Environmental and Installation Requirements Mounting Arrangements Impulse Dimensions Inserting and Removing Mounting Brackets from the Impulse Impulse DIN-Rail Mounting Page Chapter 4 - Configuring Impulse with Application Developer Installing Applica tion Developer on Windows 95/98/2 00 0/ME/NT Using Application Developer Upload Project Page Using the Project Wizard A B C Page Page Fine-Tuning Your Application Toolbar Buttons Axis Setup Motor Mechanics Command Page X-Smoothness (Xtreme Smoothing) Page Advanced (Advanced Tuning) I/O Setup I/O Descriptions Input Descript ions Page Output Descripti ons Stored Move Setup - Editing Stored Moves Page Page Communications Menu Run Menu View Menu Updating Your Impulse Operating System: Loading the Operating System Page Chapter 5 - Configuring Impulse with an IDC Keypad Section 1 - Introduction to the FP100 Impulse Keypad Keypad Features Keypad Hardware Features Adjusting Contrast Remote-Mounting the Keypad DIP Switch Settings Functions of the FP100 Keypad Keys Keypad Menu Structure Menu Options Apply Power to the Keypad General Rules for Using the Keypad Entering Characters with the ALPHA key ESC Key ENTER Key Using the RUN Menus Run Stored Move (MOVE) Probe the Motor (PROBE) Jog Motor (JOG) Warm Boot System (WMBOOT) Using the EDIT Menus File Menu (FILE OPTIONS) > FILE > SAVE > FILE > OPEN > FILE Using the SETUP Sub-Menus for Configuring Your System Using the HELP Menu Using the COPY Menu FROM PAD TO PAD Using the DEL (Delete) menu To Delete a Project Fil e Section 2 - Configuring Impulse with an IDC Keypad Parameter Bein g Configured (example: Motor Type) > SETUP > MOTOR > TYPE Configuring Impulse with the Keypad Open a File > SETUP > MOTOR Using the EDIT > SETUP Menus to Configure the Impulse MOTOR SETUP Configuring Motor Type To Probe the Motor: COMMAND SETUP > SETUP > COMAND > SHDWN > SETUP > COMAND > DIR > SETUP > COMAND Configuring Dri ve Re solution > SETUP > COMAND > D-RES > SETUP > COMAND > JOG > SETUP > COMAND > STPRTE Configuring Stop Rate MECHANICAL SETUP > SETUP > MECH > SETUP > MECH > RATIO > SETUP > MECH > UNITS Configuring Mechani cal Units (User Units) MOTOR TUNING SETUP (X-Smoothness) > SETUP > TUNING > SETUP > TUNING > X-SM12 Adjusting X-SM1 ADVANCED SETUP > SETUP > ADVNCE > > SETUP > ADVNCE > A-RES Configuring Anti -Resonance Gain Configuring Profiling Parameters > SETUP > ADVNCE > DYN-SM > SETUP > ADVNCE > I-STOP Configuring Stop Mode Current-Reduction Timeout (I -STOP) Configuring Idle Mode Current Reduction Parameters > SETUP > ADVNCE > I-IDLE > SETUP > ADVNCE > STALL Configuring Encoderless Stall-Detection (OLSD) I/O SETUP > SETUP > I/O Configuring I nputs Configuring Output s Configuring Input/Output Polarities Move Menus - Using Stored Moves > MOVE Stored-Move Profiles Configuring Stored-Move Profiles Move Selection Input Scan Time Configuring Scan Time UNIT# Chapter 6 - Hardware Reference Impulse Specifications Remote Mounting Your Keypad Extending the Cable Length to Your Keypad Warning KEYPAD 6-3 Keypad Mounting *Template KEYPAD MOUNTING TEMPLATE 6-4 Impulse I/O Schematics Inputs 3, 4 Digital Inputs Digital Out put Inputs 1, 2 Step, Direction, and Shutdown Inputs FAULT+ FAULT- FAULT- 237 Fault Output Using IDC Position Sensors as EOT Limit Switches with the Impulse PSR-2 RPS-2 RPS-1 PSR-1 Optional Accessories for Your Impulse Impulse I/O Accessories DB25BO Screw Terminal Breakout Board SS-IO/SS-IO-6 Cables Impulse-Applicable IDC Motors S12 Hybrid Step Motor Electrical Specs. S12T Mecha ni cal Spec s. S12T IDC Motor Wiring S21, S22, S23 Hybrid Step Motor Specifications Electri cal Specs. S21T S21V S22T S22V S23T S23V IDC Motor Wiring Series Parallel S32, S33 Hybrid Step Motor Specifications Electrical Specs. S32T S33T IDC Motor Wiring Series Parallel P21, 22 Hybrid Step Motor Specifications Note: Specs. apply to parallel (120 VAC) connections. Electrical Specs. P21V P22V Note: IDC step motors require a torque safety margin of at least 30%. IDC Motor Wiring P/K 31, 32, 33Step Motor Specifications EQ and EM Encoder Cables Quick Disconnect Motor Cable Motor Dimensions Electrical Specs. P31V P32V P33V Mechanical Specs. P31V P32V P33V IDC Motor Wiring Page Chapter 7 - Troubleshooting the Impulse Troubleshooting Table CAUTION! Chapter 7 - Troubleshooting Your Impulse Symptom Possible Causes Possible Remedies 7-2 Chapter 7 - Troubleshooting the Impulse 7-3 Limits Tables Symptom Possible Causes Possible Remedies Page Chapter 8 - Product Support Warranty & Repairs Industrial Devices Corporation, LLC 3925 Cypress Drive Petaluma, CA 94954 Appendix A: Recommended Wiring Practices for IDC Controls Additional Wiring Practices When Connecting an IDC Control to a PLC Page Appendix B - Impulse Advanced Programming Communications Protoco Transmission Frame Unit Address Parameter Index Reading and Writing Parameter Data Read Queries Write Requests Interpreting the Transmission Status Response User Accessible Parameters Serial Jog Velocity (RAM Only) Description: Velocity value for the serial jog velocity in RPS. Jog Acceleration Rate Description: Determines the acceleration rate value in RPS2. Appendix B - Impulse Advanced Programming B-6 Stored Move Profiles #1 - #7 for Acceleration, Velocity, Deceleration Index & Parameter Parameter Description Default Value Parameter Formula () () Index () B-7 Stored Move Profile #1 - #7 for Move Type, Move Distance, Deceleration Distance & () Serial Port Stored Move Selection (RAM Only) Description: Selects stored moves 1-7. Commanded Velocity (RAM Only) Description: Determines the commanded velocity based on the input step frequency. Stored Drive Faults (Reserved EEPROM Parameter) Description: Determines the last 8 drive faults. Description: Determines the accumulated commanded position in motor steps. Commanded Position Counter (RAM Only) EEPROM Enable Switch System Status (RAM Only) Description: Determines the operational status of the drive. Unit Address Software Shutdown (RAM Only) Appendix C - Using Non-IDC Motors with the Impulse Motor Wiring Custom or User-Defined Motors Page Page Index A faults 16 B C N O P R S