Main
Users Manual
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Table of Contents
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Chapter 1 - Impulse Overview
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Chapter 2 - Shipping Contents
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Chapter 2 - Shipping Contents
IM L T4
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2
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Chapter 3 - Connecting and Installing Your Impulse
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Chapter 3 - Connecting and Installing Your Impulse
Typical Impulse Applications
PC or PLC
RS232C 1 - 7 Stored Moves
PC or PLC
CAUTION!
A. Connecting a Motor to the Impulse
Connecting an IDC Motor
Connecting a Non-IDC Motor
B. Serial Communication Connections
Making RS-232/RS-485 Connections
Daisy-Chaining Impulse Drives
Multi-Dropping with RS-485
RS-485 Host
Troubleshooting RS-232C Communication Problems
C. Connecting an IDC Keypad
Using a Keypad with Impulse RS232C
Using a Keypad with Impulse RS485
D. Connecting AC Power
E. LED Diagnostic Indications
F. Connecting Inputs and Outputs
Application Notes
G. Mounting the Impulse Drive
Environmental and Installation Requirements
Mounting Arrangements
Impulse Dimensions
Inserting and Removing Mounting Brackets from the Impulse
Impulse DIN-Rail Mounting
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Chapter 4 - Configuring Impulse with Application Developer
Installing Applica tion Developer on Windows 95/98/2 00 0/ME/NT
Using Application Developer
Upload Project
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Using the Project Wizard
A
B
C
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Fine-Tuning Your Application
Toolbar Buttons
Axis Setup
Motor
Mechanics
Command
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X-Smoothness (Xtreme Smoothing)
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Advanced (Advanced Tuning)
I/O Setup
I/O Descriptions Input Descript ions
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Output Descripti ons
Stored Move Setup - Editing Stored Moves
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Communications Menu
Run Menu
View Menu
Updating Your Impulse Operating System:
Loading the Operating System
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Chapter 5 - Configuring Impulse with an IDC Keypad
Section 1 - Introduction to the FP100 Impulse Keypad
Keypad Features
Keypad Hardware Features
Adjusting Contrast
Remote-Mounting the Keypad
DIP Switch Settings
Functions of the FP100 Keypad Keys
Keypad Menu Structure
Menu Options
Apply Power to the Keypad
General Rules for Using the Keypad
Entering Characters with the ALPHA key
ESC Key
ENTER Key
Using the RUN Menus
Run Stored Move (MOVE)
Probe the Motor (PROBE)
Jog Motor (JOG)
Warm Boot System (WMBOOT)
Using the EDIT Menus
File Menu (FILE OPTIONS)
> FILE > SAVE
> FILE > OPEN
> FILE
Using the SETUP Sub-Menus for Configuring Your System
Using the HELP Menu
Using the COPY Menu
FROM PAD
TO PAD
Using the DEL (Delete) menu
To Delete a Project Fil e
Section 2 - Configuring Impulse with an IDC Keypad
Parameter Bein g Configured (example: Motor Type)
> SETUP > MOTOR > TYPE
Configuring Impulse with the Keypad
Open a File
> SETUP > MOTOR
Using the EDIT > SETUP Menus to Configure the Impulse
MOTOR SETUP Configuring Motor Type
To Probe the Motor:
COMMAND SETUP
> SETUP > COMAND > SHDWN
> SETUP > COMAND > DIR
> SETUP > COMAND
Configuring Dri ve Re solution
> SETUP > COMAND > D-RES
> SETUP > COMAND > JOG
> SETUP > COMAND > STPRTE
Configuring Stop Rate
MECHANICAL SETUP
> SETUP > MECH
> SETUP > MECH > RATIO
> SETUP > MECH > UNITS
Configuring Mechani cal Units (User Units)
MOTOR TUNING SETUP (X-Smoothness)
> SETUP > TUNING
> SETUP > TUNING > X-SM12
Adjusting X-SM1
ADVANCED SETUP
> SETUP > ADVNCE >
> SETUP > ADVNCE > A-RES
Configuring Anti -Resonance Gain
Configuring Profiling Parameters
> SETUP > ADVNCE > DYN-SM
> SETUP > ADVNCE > I-STOP
Configuring Stop Mode Current-Reduction Timeout (I -STOP)
Configuring Idle Mode Current Reduction Parameters
> SETUP > ADVNCE > I-IDLE
> SETUP > ADVNCE > STALL
Configuring Encoderless Stall-Detection (OLSD)
I/O SETUP
> SETUP > I/O
Configuring I nputs
Configuring Output s
Configuring Input/Output Polarities
Move Menus - Using Stored Moves
> MOVE
Stored-Move Profiles
Configuring Stored-Move Profiles
Move Selection Input Scan Time
Configuring Scan Time
UNIT#
Chapter 6 - Hardware Reference
Impulse Specifications
Remote Mounting Your Keypad
Extending the Cable Length to Your Keypad
Warning
KEYPAD
6-3
Keypad Mounting *Template
KEYPAD MOUNTING TEMPLATE
6-4
Impulse I/O Schematics
Inputs 3, 4
Digital Inputs
Digital Out put
Inputs 1, 2
Step, Direction, and Shutdown Inputs
FAULT+ FAULT-
FAULT-
237
Fault Output
Using IDC Position Sensors as EOT Limit Switches with the Impulse
PSR-2
RPS-2
RPS-1 PSR-1
Optional Accessories for Your Impulse Impulse I/O Accessories
DB25BO Screw Terminal Breakout Board
SS-IO/SS-IO-6 Cables
Impulse-Applicable IDC Motors
S12 Hybrid Step Motor
Electrical Specs. S12T
Mecha ni cal Spec s. S12T
IDC Motor Wiring
S21, S22, S23 Hybrid Step Motor Specifications
Electri cal Specs. S21T S21V S22T S22V S23T S23V
IDC Motor Wiring
Series
Parallel
S32, S33 Hybrid Step Motor Specifications
Electrical Specs. S32T S33T
IDC Motor Wiring
Series
Parallel
P21, 22 Hybrid Step Motor Specifications
Note: Specs. apply to parallel (120 VAC) connections.
Electrical Specs. P21V P22V
Note: IDC step motors require a torque safety margin of at least 30%.
IDC Motor Wiring
P/K 31, 32, 33Step Motor Specifications
EQ and EM Encoder Cables Quick Disconnect Motor Cable Motor Dimensions
Electrical Specs. P31V P32V P33V
Mechanical Specs. P31V P32V P33V
IDC Motor Wiring
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Chapter 7 - Troubleshooting the Impulse
Troubleshooting Table
CAUTION!
Chapter 7 - Troubleshooting Your Impulse
Symptom Possible Causes Possible Remedies
7-2
Chapter 7 - Troubleshooting the Impulse
7-3
Limits Tables
Symptom Possible Causes Possible Remedies
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Chapter 8 - Product Support
Warranty & Repairs
Industrial Devices Corporation, LLC 3925 Cypress Drive Petaluma, CA 94954
Appendix A: Recommended Wiring Practices for IDC Controls
Additional Wiring Practices When Connecting an IDC Control to a PLC
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Appendix B - Impulse Advanced Programming
Communications Protoco
Transmission Frame
Unit Address
Parameter Index
Reading and Writing Parameter Data
Read Queries
Write Requests
Interpreting the Transmission Status Response
User Accessible Parameters
Serial Jog Velocity (RAM Only)
Description: Velocity value for the serial jog velocity in RPS.
Jog Acceleration Rate
Description: Determines the acceleration rate value in RPS2.
Appendix B - Impulse Advanced Programming
B-6
Stored Move Profiles #1 - #7 for Acceleration, Velocity, Deceleration
Index
&
Parameter Parameter Description Default Value
Parameter Formula
()
()
Index
()
B-7
Stored Move Profile #1 - #7 for Move Type, Move Distance, Deceleration Distance
&
()
Serial Port Stored Move Selection (RAM Only)
Description: Selects stored moves 1-7.
Commanded Velocity (RAM Only)
Description: Determines the commanded velocity based on the input step frequency.
Stored Drive Faults (Reserved EEPROM Parameter)
Description: Determines the last 8 drive faults.
Description: Determines the accumulated commanded position in motor steps.
Commanded Position Counter (RAM Only)
EEPROM Enable Switch
System Status (RAM Only)
Description: Determines the operational status of the drive.
Unit Address
Software Shutdown (RAM Only)
Appendix C - Using Non-IDC Motors with the Impulse
Motor Wiring
Custom or User-Defined Motors
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Index
A
faults 16
B
C
N
O
P
R
S
