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Chapter 7 - Troubleshooting Your Impulse

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7-4

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Impulse PCW-5181 user manual This page intentionally left blank

Contents

Industrial Devices Corporation PCW-5181Page Revision History VersionPage Table of Contents END of Manual Feature Function Impulse Overview This page intentionally left blank Shipping Contents This page intentionally left blank Connecting and Installing Your Impulse Typical Impulse Applications Read This Page Before Your Begin Connecting an IDC Motor Connecting a Motor to the ImpulseConnecting a Non-IDC Motor Making RS-232/RS-485 Connections Serial Communication ConnectionsSS-RS232 Rules for Daisy Chain Operation Daisy-Chaining Impulse DrivesMulti-Dropping with RS-485 PC/Host RS-232C Device Troubleshooting RS-232C Communication Problems Jumpers Pin D Using a Keypad with Impulse RS485 Connecting an IDC KeypadUsing a Keypad with Impulse RS232C FP100 Keypad LED Diagnostic Indications Connecting AC PowerDiagnostic LED Indications LED Signal Connecting Inputs and Outputs Application Notes Mounting the Impulse Drive Environmental and Installation RequirementsMounting Arrangements Impulse with DIN-rail Mounting Bracket P/N PCS-5111 Impulse DimensionsImpulse with Screw-type Mounting Bracket P/N PCS-5110 Inserting and Removing Mounting Brackets from the Impulse Installation of Bracket DIN Rail Bracket ShownInstallation Removal Removal of Impulse from the DIN-Rail Impulse DIN-Rail MountingMounting the Impulse on the DIN-Rail Mounting This page intentionally left blank Configuring Impulse with Application Developer Installing Application Developer on Windows 95/98/2000/ME/NT Using Application Developer Upload Project Launch Now Open an Existing Project Using the Project Wizard Select Motor Only Configuring Impulse with Application Developer Configuring Impulse with Application Developer Configuring Impulse with Application Developer Axis Setup Fine-Tuning Your ApplicationToolbar Buttons Motor See Appendix C to Edit a Motor Mechanics Command Signal Configuration CommandJog Input Configuration Numeric Precision Smoothness Xtreme Smoothing Adjusting X-Smoothness #1, #2, #3Smoothness #1 Smoothness #2 Smoothness #3 Anti-Resonance Advanced Advanced TuningCurrent Reduction Mode Profiling Descriptions Input Descriptions SetupStall Detection Inactive Output Descriptions Stored Move Setup Editing Stored Moves Configuring Impulse with Application Developer File Menu Setup MenuEdit Menu Communications Menu Run Menu View Menu Updating Your Impulse Operating System This page intentionally left blank Keypad Features Configuring Impulse with an IDC KeypadIntroduction to the FP100 Impulse Keypad DIP Switch Settings Keypad Hardware FeaturesAdjusting Contrast Remote-Mounting the Keypad RUN Menu Keys Functions of the FP100 Keypad KeysKeys F1-F2-F3 Keys FP100 Main Menu and Sub-Menus Keypad Menu StructureMenu Options JOG F3 Apply Power to the Keypad General Rules for Using the Keypad RUN Using the RUN Menus Opening a Project File Edit Using the Edit MenusFile Menu File Options Saving a Project File Renaming an Open Project File Using the Setup Sub-Menus for Configuring Your SystemSub-Menu Setup Parameter Description of Setup Parameter Requires Open File Help Using the Help Menu DEL Using the DEL Delete menu Copy Using the Copy MenuTo Delete a Project File Parameter Being Configured example Motor Type −−−↑ Motor Type ↓−−− None Configuring Motor Type Configuring Impulse with the KeypadUsing the Edit Setup Menus to Configure the Impulse Open a File Configuring Shutdown Polarity Configuring Motor DirectionTo Probe the Motor Configuring Jog Parameters Configuring Drive ResolutionConfiguring Stop Rate Drive Resolution 25000 User Units Configuring Mechanical Units User UnitsConfiguring Units Gear Ratio Units Gear Ratio Numerator ↑ X-Sm1 L1 Value ↓ ↑ X-Sm1 L2 Value ↓ Sm1 Test Speed RPS Motor Tuning Setup X-SmoothnessL2 ← Configuring Anti-Resonance Gain Configuring Profiling Parameters Configuring Stop Mode Current-Reduction Timeout I-STOP Idle Mode Tmeout Off Idle Mode %Redct Configuring Idle Mode Current Reduction ParametersConfiguring Encoderless Stall-Detection Olsd Stall Detection Setup Configuring Inputs←↑ Input #1 ↓→ Configuring Input/Output Polarities Configuring Outputs↑ Output #1 ↓ Stored-Move Profiles Move Menus Using Stored MovesStored Moves Move Selection Input Scan Time Configuring Stored-Move ProfilesConfiguring Scan Time Move Sel Scan Time 0 ms Very Important! Send the File to the Drive Unit Number Impulse Specifications Hardware Reference Extending the Cable Length to Your Keypad Remote Mounting Your KeypadEnd View of Wall-Mounted Keypad with Cover Removed Keypad Mounting *Template Keypad Mounting Template Digital Inputs Impulse I/O SchematicsDigital Output Differential Installation Fault OutputSingle-Ended Installation Step, Direction, and Shutdown Inputs RPS-1 SS-RS232 Accessory P/N & DescriptionPCS-5004 DB25BO Screw Terminal Breakout Board Pin Connector on Impulse DriveSS-IO/SS-IO-6 Cables Electrical Specs S12T Impulse-Applicable IDC MotorsS12 Hybrid Step Motor Mechanical Specs S12T Electrical Specs S21T S21V S22T S22V S23T S23V S21, S22, S23 Hybrid Step Motor SpecificationsIDC Motor Wiring S22T S22V S23T Electrical Specs S32T S33T S32, S33 Hybrid Step Motor SpecificationsS32T S33T Electrical Specs P21V P22V P21, 22 Hybrid Step Motor SpecificationsP21V P22V 31, 32, 33Step Motor Specifications IDC Motor Wiring This page intentionally left blank Troubleshooting Table Troubleshooting the ImpulseSymptom Possible Causes Possible Remedies Troubleshooting Your Impulse Limits Tables This page intentionally left blank Product Support Warranty & Repairs Appendix a Recommended Wiring Practices for IDC Controls Preventing a Ground Loop Appendix a Recommended Wiring Practices Appendix B Impulse Advanced Programming Communications Protocol Receive Buffer Overrun Reading and Writing Parameter DataByte Receive Time Out Read Queries 01 71 00 00 00 00 72 Write RequestsInterpreting the Transmission Status Response 01 00 00 00 01 User Accessible Parameters Serial Jog Velocity RAM Only Jog Acceleration Rate Description Determines the acceleration rate value in RPS2 Parameters 28h Formulas Serial Port Stored Move Selection RAM Only Formula Commanded Velocity RAM Only Formulas N/A Index Stored Drive Faults Reserved Eeprom ParameterCommanded Position Counter RAM Only Formulas N/A Index Parameter Description Eeprom Enable Switch System Status RAM Only Description Determines the operational status of the drive Parameters DefaultsUnit Address Formulas Software Shutdown RAM Only Parameter Formula Appendix C Using Non-IDC Motors with the Impulse Motor Wiring Custom or User-Defined Motors Smoothness L1 and L2 Test Speeds 1, 2Dynamic Smoothing Anti -Resonance Faults Index Index Do Not Print This Inserted as Placeholder Industrial Devices Corporation Mail info@idcmotion.com